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US4772640A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for foaming polymeric compositions with organic azo compounds and compositions associated therewith

Assignee: Dow Chemical Co
•
Filing: 1988-01-11
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Granted: 1988-09-20
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Expires: 2008-01-11
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Abstract

Abstract Azo compounds such as 2-ethyl-6-methyl-phenylazo-t-butane which contain an aromatic moiety bridged to one or more alkyl moieties by azo groups are useful blowing agents in a novel process for foaming compositions of polymers such as polycarbonates.

Inventors

  • 👤 Richard A. Wolf
  • 👤 Edwin J. Wilson
  • 👤 Philip J. Brondsema

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 15:41
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/06; C08J9/10; C08J9/102

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 84 words
A composition of matter which contains a thermoplastic polymer and a blowing agent which comprises an azo compound with an aromatic moiety bridged to one or more aliphatic moiety by azo groups, said azo group being directly bound to the aromatic ring of an aromatic moiety and said aromatic and aliphatic moieties being chosen so that the decomposition temperature of the blowing agent is above the melting point of the polymer and at least 200° C., but below the decomposition temperature of the polymer.
Claim 2
Dependent Claim 84 words
A composition of matter which contains a thermoplastic polymer and a blowing agent which comprises an azo compound with an aromatic moiety bridged to one or more aliphatic moiety by azo groups, said azo group being directly bound to the aromatic ring of an aromatic moiety and said aromatic and aliphatic moieties being chosen so that the decomposition temperature of the blowing agent is above the melting point of the polymer and at least 200° C., but below the decomposition temperature of the polymer.
Claim 3
Dependent Claim 56 words
A composition of claim 1 wherein the polymer is a polycarbonate or a thermoplastic polycarbonate blend with copolymers which is stable at the decomposition temperature of the blowing agent, and the blowing agent has the structure: Ar--N═N--R).sub.n wherein Ar is an aromatic moiety and R is an aliphatic moiety and n is 1, 2 or 3.
Claim 4
Dependent Claim 37 words
A composition of claim 2 wherein n is 1 and Ar has the structure: ##STR4## wherein each X and R 1 are independently hydrogen or a nonmetallic moiety with a formula weight of no less than 15.
Claim 5
Dependent Claim 25 words
A composition of claim 3 wherein R is a tertiary alkyl group and each X and R 1 are independently hydrogen or an alkyl group.
Claim 6
Dependent Claim 14 words
A composition of claim 4 wherein each X is independently hydrogen, methyl or ethyl.
Claim 7
Dependent Claim 17 words
A composition of claim 5 wherein R is a tertiary butyl, pentyl, hexyl, heptyl or octyl moiety.
Claim 8
Dependent Claim 21 words
A composition of claim 6 wherein the blowing agent is selected from the group consisting of phenylazo-tert-butane, 2,6-dimethylphenylazo-tert-butane, 2-methylphenylazo-tert-butane, or 2-ethyl-6-methylphenylazo-tert-butane.
Claim 9
Dependent Claim 21 words
A composition of claim 2 wherein the blowing agent makes up about 2 to 10 percent by weight of the composition.
Claim 10
Dependent Claim 19 words
A composition of claim 8 wherein the blowing agent makes up about 5 percent of the composition by weight.
Claim 11
Dependent Claim 13 words
A composition of claim 8 wherein the polymer is in a solid form.

References Cited (Backward Citations)

GB790312A Cited
US3993609A Cited
US4029615A Cited
JPS55716A Cited
US4343911A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-09-20 1992-03-21 1992-09-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-09-20 1996-03-21 1996-09-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-09-20 2000-03-21 2000-09-20 $7700.00 Window Closed / Lapsed

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