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US4771814A Expired / Lapsed US ⏱️ 0.0 years remaining

Seam for multilayer papermaking fabric and method of making same

Assignee: Weavexx LLC
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Filing: 1987-04-13
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Granted: 1988-09-20
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Expires: 2007-04-13
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Abstract

Abstract A technique of forming a seam in a woven multilayer papermaking fabric provides a machine side join for the ends of each machine direction filament with a machine side knuckle formed in such machine direction filament and spaced from the closest exit point of the machine direction filament tails from the fabric by not less than one nor more than three intervening cross machine filaments, with the weave crossings in both the machine direction and cross machine direction in the join being substantially the same as the weave crossings in the body of the fabric.

Inventors

  • 👤 Scott D. Quigley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 16:24
CPC Classifications
D; D21; D21F; D21F1/00; D21F1/0027; D21F1/0054; Y; Y10; Y10S; Y10S162/00; Y10S162/904

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 329 words
In a flat woven papermaking fabric having a sheet side surface defined as the upper surface thereof and a machine side surface defined as the lower surface thereof, said fabric being formed of a plurality of layers of cross machine direction filaments interwoven with a plurality of machine direction filaments in a predetermined pattern with each of said machine direction filaments crossing over selected filaments of the uppermost said layer of cross machine direction filaments, crossing under selected filaments of the lowermost said layer of cross machine direction filaments and passing intermediate said layers adjacent other selected said cross machine direction filaments to form internal machine direction floats, a seam formed by joining the opposed ends of the body of said fabric with a join formed adjacent the opposed ends of each said machine direction filament to secure said filament ends with each tail of each said machine direction filament end passing out of said fabric at a defined exit point, said join comprising said exit point of each said machine direction filament tail being on said machine side of said fabric; each said machine direction filament crossing under one filament in the lowermost layer of said cross machine direction filaments to form a machine side knuckle in said machine direction filament extending under only said one lowermost layer filament and spaced from the closest said exit point by not less than one nor more than three intervening cross machine direction filaments and each said end of said machine direction filament then exiting said fabric from one of said internal machine direction floats; and each said machine direction filament being interwoven with said cross machine direction filaments such that said weave crossings in both the machine direction and the cross machine direction in said join are substantially the same as in the body of said fabric, whereby differences in the strength and drainage rate of the fabric in the join and in the body of the fabric are minimized.
Claim 2
Dependent Claim 329 words
In a flat woven papermaking fabric having a sheet side surface defined as the upper surface thereof and a machine side surface defined as the lower surface thereof, said fabric being formed of a plurality of layers of cross machine direction filaments interwoven with a plurality of machine direction filaments in a predetermined pattern with each of said machine direction filaments crossing over selected filaments of the uppermost said layer of cross machine direction filaments, crossing under selected filaments of the lowermost said layer of cross machine direction filaments and passing intermediate said layers adjacent other selected said cross machine direction filaments to form internal machine direction floats, a seam formed by joining the opposed ends of the body of said fabric with a join formed adjacent the opposed ends of each said machine direction filament to secure said filament ends with each tail of each said machine direction filament end passing out of said fabric at a defined exit point, said join comprising said exit point of each said machine direction filament tail being on said machine side of said fabric; each said machine direction filament crossing under one filament in the lowermost layer of said cross machine direction filaments to form a machine side knuckle in said machine direction filament extending under only said one lowermost layer filament and spaced from the closest said exit point by not less than one nor more than three intervening cross machine direction filaments and each said end of said machine direction filament then exiting said fabric from one of said internal machine direction floats; and each said machine direction filament being interwoven with said cross machine direction filaments such that said weave crossings in both the machine direction and the cross machine direction in said join are substantially the same as in the body of said fabric, whereby differences in the strength and drainage rate of the fabric in the join and in the body of the fabric are minimized.
Claim 3
Dependent Claim 39 words
The fabric join of claim 1 wherein the respective exit points of each of said tails of said machine direction filament are on opposite sides of one said cross machine direction filament in said lowermost layer of said filaments.
Claim 4
Dependent Claim 35 words
The fabric join of claim 2 wherein each said tail of a given machine direction filament exits said fabric without crossing any cross machine direction filament crossed by the other said tail of that filament.
Claim 5
Dependent Claim 38 words
The fabric join of claim 3 wherein said machine side knuckle formed in said machine direction filament is spaced from the closest said filament exit point by one intervening said cross machine direction filament in said lowermost layer.
Claim 6
Dependent Claim 37 words
The fabric join of claim 2 wherein both said tails of said machine direction filament cross above a common cross machine direction filament with said exit points being located immediately adjacent said common cross machine direction filament.
Claim 7
Dependent Claim 52 words
The fabric join of claim 5 wherein said machine side knuckle is formed in a first portion of said machine direction filament proximal a first said tail with said exit point of said first tail being spaced from said knuckle by two intervening said cross machine direction filaments in said lowermost layer.
Claim 8
Dependent Claim 31 words
The fabric join of claim 1 wherein said exit points of both said filament tails are located between the same two adjacent said cross machine direction filaments in said lowermost layer.
Claim 9
Dependent Claim 36 words
The fabric join of claim 7 wherein said machine side knuckle formed in said machine direction filament is spaced from said filament exit points by two intervening said cross machine direction filaments in said lowermost layer.
Claim 10
Independent Claim 330 words
A method of seaming to form a continuous belt from a length of flat woven multilayer papermaking fabric that has a sheet side surface defined as the upper surface thereof and a machine side surface defined as the lower surface thereof, said fabric being formed of a plurality of layers of cross machine direction filaments interwoven with a plurality of machine direction filaments in a predetermined pattern with each of said machine direction filaments crossing over selected filaments of the uppermost said layer of cross machine direction filaments, crossing under selected filaments of the lowermost said layer of cross machine direction filaments and passing intermediate said layers adjacent other selected said cross machine direction filaments to form internal machine direction floats, said method comprising the steps of joining the opposed ends of the body of said fabric with a join formed adjacent the opposed ends of each said machine direction filament to secure said filament ends with each tail of each said machine direction filament end passing out of said fabric at a defined exit point on said machine side of said fabric; crossing each said machine direction filament under a single cross machine direction filament in the lowermost layer thereof to form a machine side knuckle in said machine direction filament extending under only said single lowermost layer filament and spaced from the closest said exit point by not less than one nor more than three intervening said cross machine direction filaments with each end of said machine direction filament then exiting said fabric from one of said internal machine direction floats; and interweaving each said machine direction filament with said cross machine direction filaments such that said weave crossings in both the machine direction and the cross machine direction in said join are substantially the same as in the body of said fabric, whereby differences in the strength and the drainage rate of the fabric in the join and in the body of the fabric may be minimized.
Claim 11
Independent Claim 330 words
A method of seaming to form a continuous belt from a length of flat woven multilayer papermaking fabric that has a sheet side surface defined as the upper surface thereof and a machine side surface defined as the lower surface thereof, said fabric being formed of a plurality of layers of cross machine direction filaments interwoven with a plurality of machine direction filaments in a predetermined pattern with each of said machine direction filaments crossing over selected filaments of the uppermost said layer of cross machine direction filaments, crossing under selected filaments of the lowermost said layer of cross machine direction filaments and passing intermediate said layers adjacent other selected said cross machine direction filaments to form internal machine direction floats, said method comprising the steps of joining the opposed ends of the body of said fabric with a join formed adjacent the opposed ends of each said machine direction filament to secure said filament ends with each tail of each said machine direction filament end passing out of said fabric at a defined exit point on said machine side of said fabric; crossing each said machine direction filament under a single cross machine direction filament in the lowermost layer thereof to form a machine side knuckle in said machine direction filament extending under only said single lowermost layer filament and spaced from the closest said exit point by not less than one nor more than three intervening said cross machine direction filaments with each end of said machine direction filament then exiting said fabric from one of said internal machine direction floats; and interweaving each said machine direction filament with said cross machine direction filaments such that said weave crossings in both the machine direction and the cross machine direction in said join are substantially the same as in the body of said fabric, whereby differences in the strength and the drainage rate of the fabric in the join and in the body of the fabric may be minimized.
Claim 12
Dependent Claim 33 words
The method of claim 9 wherein each of said tails of said machine direction filament exit said fabric on opposite sides of one said cross machine direction filament in said lowermost layer thereof.
Claim 13
Dependent Claim 35 words
The method of claim 10 wherein each said tail of a given machine direction filament exits said fabric without crossing any cross machine direction filament crossed by the other said tail of that said filament.
Claim 14
Dependent Claim 40 words
The method of claim 11 wherein said machine side knuckle is formed in said machine direction filament at a location spaced from the closest said filament exit point by one intervening said cross machine direction filament in said lowermost layer.
Claim 15
Dependent Claim 41 words
The method of claim 10 wherein both said tails of said machine direction filament cross above a common cross machine direction filament in the lowermost layer thereof with said exit points being located immediately adjacent said common cross machine direction filament.
Claim 16
Dependent Claim 52 words
The method of claim 13 wherein said machine side knuckle is formed in a first portion of said machine direction filament proximal a first said tail with said knuckle being spaced from said exit point of said first tail by two intervening said cross machine direction filaments in the lowermost layer thereof.
Claim 17
Dependent Claim 32 words
The method of claim 9 wherein each of said tails of said machine direction filament exit said fabric between the same two adjacent said cross machine direction filaments in said lowermost layer.
Claim 18
Dependent Claim 38 words
The method of claim 15 wherein said machine side knuckle is formed in said machine direction filament at a location spaced from both said exit points by two intervening said cross machine direction filaments in said lowermost layer.

References Cited (Backward Citations)

US3335986A Cited
US3596858A Cited
US3784133A Cited
US4083090A Cited
CA1159293A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-09-20 1992-03-21 1992-09-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-09-20 1996-03-21 1996-09-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-09-20 2000-03-21 2000-09-20 $7700.00 Window Closed / Lapsed

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