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Ultrasonic welding method for soft elastic foam body

Assignee: Tachi S Co Ltd
•
Filing: 1987-09-29
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Granted: 1988-09-13
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Expires: 2007-09-29
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Abstract

Abstract An ultrasonic welding method, in which a covering member is welded to a soft elastic foam body by means of ultrasound. There is employed an ultrasonic vibration horn having a great welding area, and such horn is pressed against a lamination of the covering member and soft elastic foam body at a predetermined or maximum degree of pressure, after which the pressure is reduced and under the reduced pressure, an ultrasonic vibration is applied to the lamination. Thereafter, the horn is pressed once again against the lamination at the same predetermined or maximum degree of pressure, whereby the covering member is welded to the soft elastic foam body.

Inventors

  • 👤 Tadafumi Abe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 14:45
CPC Classifications
B; B29; B29C; B29C66/00; B29C66/40; B29C66/41; B29C66/45; B29C65/00; B29C65/02; B29C65/08; B29C66/01; B29C66/05; B29C66/10; B29C66/11; B29C66/112; B29C66/1122; B29C66/70; B29C66/72; B29C66/727; B29C66/73; B29C66/731; B29C66/7315; B29C66/73151; B29C66/739; B29C66/7392; B29C66/80; B29C66/81; B29C66/818; B29C66/8182; B29C66/81821; B29C66/83; B29C66/832; B29C66/8322; B29C66/90; B29C66/92; B29C66/924; B29C66/9241; B29C66/92441; B29C66/92443; B29C66/92445; B29C66/929; B29C66/71; B29C66/712; B29C66/812; B29C66/8122; B29C66/95; B29C66/951; B29C66/9513; B29C66/9517; B29K; B29K2067/00; B29K2075/00; B29K2077/00; B29K2105/00; B29K2105/04; B29K2995/00; B29K2995/0037; B29K2995/007; B29L; B29L2031/00; B29L2031/771

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 93 words
An ultrasonic welding method comprising the steps of: placing a thermoplastic covering member on a soft elastic foam body to form an assembly; applying a pressure to said assembly of said covering member and foam body at a predetermined or maximum degree of pressure; thereafter, lowering said degree of pressure; then, applying an ultrasonic vibration to said assembly; and then, at completion of said ultrasonic vibration, applying pressure to said assembly at said predetermined or maximum degree of pressure, whereby said covering member is welded to said foam body thereby forming a lamination.
Claim 2
Dependent Claim 93 words
An ultrasonic welding method comprising the steps of: placing a thermoplastic covering member on a soft elastic foam body to form an assembly; applying a pressure to said assembly of said covering member and foam body at a predetermined or maximum degree of pressure; thereafter, lowering said degree of pressure; then, applying an ultrasonic vibration to said assembly; and then, at completion of said ultrasonic vibration, applying pressure to said assembly at said predetermined or maximum degree of pressure, whereby said covering member is welded to said foam body thereby forming a lamination.
Claim 3
Dependent Claim 32 words
The method as defined in claim 1, wherein as means for applying said ultrasonic vibration, utilized is an ultrasonic vibration horn having a welding area of at least 100 mm 2 .
Claim 4
Dependent Claim 29 words
The method as defined in claim 2, wherein a welding surface of said ultrasonic vibration horn is provided with an element having a high heat insulation and wear resistance.
Claim 5
Dependent Claim 15 words
The method as defined in claim 3, wherein said element is treated with polytetrafluoroethylene resin.

References Cited (Backward Citations)

US3170832A Cited
US3483073A Cited
US4237181A Cited
US4393116A Cited
US4519862A Cited
JPS59230718A Cited
JPS59230590A Cited
US4561917A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-09-13 1992-03-14 1992-09-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-09-13 1996-03-14 1996-09-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-09-13 2000-03-14 2000-09-13 $7700.00 Window Closed / Lapsed

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