Magnetic recording medium

Claim 2

A magnetic recording medium comprising a substrate and, directly provided thereon, a magnetic metal layer which has an uppermost layer consisting essentially of a mixture of a magnetic metal and an oxide thereof, wherein said magnetic metal is Co or Co--Ni alloy of which Ni content is less than 30% by weight, and wherein the surface portion of said uppermost layer consists essentially of a crystal phase of said oxide, and wherein the ratio of oxide-forming metallic atoms to the total number of metallic atoms decreases continuously with the depth from the outer surface of said uppermost layer and becomes approximately 0.5 in a region from 105 Å-150 Å of the depth from said surface.

Claim 3

The magnetic recording medium according to claim 1, wherein said ratio is approximately 0.5 where the depth from the surface of said magnetic layer is in the range from 115 Å to 135 Å.

Claim 4

The magnetic recording medium according to claim 1, wherein said magnetic layer is formed by means of a method of vacuum deposition, sputtering, ion plating, chemical vapor deposition or of electron beam reactive deposition.

Claim 5

The magnetic recording medium according to claim 1, wherein said magnetic recording medium has a non-magnetic overcoat layer.

Claim 6

The magnetic recording medium according to claim 1, wherein said oxide is CoO.

Claim 7

The magnetic recording medium according to claim 1 wherein said magnetic recording medium has a backing layer comprising organic oligomers and polymers, inorganic carbon black and alumina or antioxidants.

Claim 8

The magnetic recording medium of claim 1 wherein the surface portion of said uppermost layer consists essentially of said oxide in which the ratio of oxide-forming metallic atoms to the number of metallic atoms is essentially 1.

Claim 9

A process for the production of a magnetic recording medium which comprises a substrate and a magnetic layer having an uppermost layer consisting essentially of a mixture of a magnetic metal and a oxide thereof, in which the surface portion of said uppermost layer consists essentially of a crystal phase of said oxide, and the ratio of magnetic metal atoms forming said oxide to the total number of magnetic metal atoms continuously decreases in said uppermost layer with the depth from the outer surface and becomes 0.5 in a region from 105 Å to 150 Å of the depth from said surface, comprising supporting and forwarding said substrate with a drum-shaped substrate-supporting member, depositing a vapor of said magnetic metal by vacuum deposition on a surface of said substrate in a direction controlled by a mask in a flying space of said magnetic metal vapor, said mask being hollow in and having a slit-shaped nozzle facing said substrate surface along its front edge, said nozzle being placed at a distance of 3 to 10 mm from said substrate surface, and introducing a reactive gas through said nozzle to said substrate surface to deposit the magnetic metal vapor thereon, at an angle from 140° to 180° to a normal line at the position where said gas hits the surface of the substrate supported on the drum-shaped supporting member.

Claim 10

A process for the production of a magnetic recording medium which comprises a substrate and a magnetic layer having an uppermost layer consisting essentially of a mixture of a magnetic metal and a oxide thereof, in which the surface portion of said uppermost layer consists essentially of a crystal phase of said oxide, and the ratio of magnetic metal atoms forming said oxide to the total number of magnetic metal atoms continuously decreases in said uppermost layer with the depth from the outer surface and becomes 0.5 in a region from 105 Å to 150 Å of the depth from said surface, comprising supporting and forwarding said substrate with a drum-shaped substrate-supporting member, depositing a vapor of said magnetic metal by vacuum deposition on a surface of said substrate in a direction controlled by a mask in a flying space of said magnetic metal vapor, said mask being hollow in and having a slit-shaped nozzle facing said substrate surface along its front edge, said nozzle being placed at a distance of 3 to 10 mm from said substrate surface, and introducing a reactive gas through said nozzle to said substrate surface to deposit the magnetic metal vapor thereon, at an angle from 140° to 180° to a normal line at the position where said gas hits the surface of the substrate supported on the drum-shaped supporting member.

Claim 11

The process according to claim 8 wherein said gas is selected from the group consisting of nitrogen, helium, xenon, argon, neon, carbon monoxide, carbon dioxide, hydrogen, and aqueous vapor.

Claim 12

The process according to claim 8 wherein said reactive gas is selected from the group consisting of oxygen, an allotrope of oxygen, and activated oxygen.

Claim 13

The process according to claim 8 wherein said magnetic metal is selected from the group consisting of Fe, Co, Ni, Fe--Co alloy, Fe--Ni alloy, Co--Ni alloy, Fe--Si alloy, Fe--Rh alloy, Fe--V alloy, Fe--Cu alloy, Fe--Au alloy, Co--P alloy, Co--V alloy, Co--Si alloy, Co--Y alloy, Co--La alloy, Co--Ce alloy, Co--Pr alloy, Co--Sm alloy, Co--Mn alloy, Co--Pt alloy, Ni--Cu alloy, Co--Ni--Fe alloy, Co--Ni--Ag alloy, Co--Ni--Zn alloy, Co--Si--Al alloy, and Fe--Si--Al alloy.

Claim 14

The process according to claim 11 wherein said magnetic metal is Co or Co--Ni alloy containing not less than 30% by weight of Ni.