Polyurea rim systems having improved processibility

Claim 2

An active hydrogen-containing composition comprising (A) a relatively high equivalent weight liquid active hydrogen-containing material or mixture thereof having at least 50% of its active hydrogen containing groups in the form of primary and/or secondary amine groups; (B) a chain extender having an equivalent weight of about 31 to about 250 and about 2 active hydrogen-containing groups per molecule; and (C) from about 1 to about 30 parts, per 100 parts by weight of the active hydrogen-containing composition, of an amide formed by the reaction of a C 2 -C 30 monocarboxylic acid with a relatively high equivalent weight amine-terminated polyether.

Claim 3

The composition of claim 1 wherein component (A) comprises a primary or secondary amine-terminated polyether having an equivalent weight from about 700 to about 2500.

Claim 4

The composition of claim 2 wherein component (C) comprises an amide formed by the reaction of a C 6 -C 24 aliphatic monocarboxylic acid and an excess of a primary or secondary amine-terminated polyether having an equivalent weight from about 700 to about 2500.

Claim 5

The composition of claim 3 wherein component (C) comprises about 2 to about 20 parts per 100 parts of the active hydrogen-containing composition.

Claim 6

The composition of claim 4 wherein component (C) comprises an amide formed by the reaction of a C 8 -C 18 linear saturated or unsaturated aliphatic monocarboxylic acid and an excess of a primary or secondary amine-terminated polyether having an equivalent weight from about 700 to about 2500.

Claim 7

The composition of claim 5 wherein component (C) comprises an amide formed by the reaction of a C 8 -C 18 fatty acid and an aliphatic primary amine-terminated polyether having an equivalent weight from about 1000 to about 2000 and a functionality from about 2 to about 3.

Claim 8

The composition of claim 6 wherein the C 8 -C 18 fatty acid is stearic acid, oleic acid, lauric acid, linoleic acid or palmitic acid.

Claim 9

The composition of claim 6 wherein component (C) comprises about 3 to about 11 weight percent of the active hydrogen-containing composition.

Claim 10

The composition of claim 6 wherein component (B) comprises an aromatic amine chain extender.

Claim 11

The composition of claim 9 wherein component (A) comprises a primary aromatic amine-terminated polyether having an equivalent weight from about 1000 to about 2000 and a functionality of about 2 to about 3.

Claim 12

The composition of claim 9 wherein component (A) comprises a primary or secondary amine-terminated polyether having an equivalent weight from about 1000 to about 2000 and a functionality of about 2 to about 3.

Claim 13

The composition of claim 1 or 9 further comprising an internal mold release agent.

Claim 14

The composition of claim 12 wherein the internal mold release agent comprises a zinc carboxylate.

Claim 15

A process for preparing a polyurea or polyurea-polyurethane polymer comprising reacting an active hydrogen-containing composition with a polyisocyanate in a closed mold using a RIM process, wherein the active hydrogen-containing composition comprises (A) a relatively high equivalent weight liquid active hydrogen-containing material or mixture thereof having at least 50% of its active hydrogen containing groups in the form of primary and/or secondary amine groups; (B) a chain extender having an equivalent weight of about 31 to about 250 and about 2 active hydrogen-containing groups per molecule; and (C) from about 1 to about 30 parts, per 100 parts by weight of the active hydrogen-containing composition, of an amide formed by the reaction of a C 2 -C 30 monocarboxylic acid with a relatively high equivalent weight amine-terminated polyether.

Claim 16

A process for preparing a polyurea or polyurea-polyurethane polymer comprising reacting an active hydrogen-containing composition with a polyisocyanate in a closed mold using a RIM process, wherein the active hydrogen-containing composition comprises (A) a relatively high equivalent weight liquid active hydrogen-containing material or mixture thereof having at least 50% of its active hydrogen containing groups in the form of primary and/or secondary amine groups; (B) a chain extender having an equivalent weight of about 31 to about 250 and about 2 active hydrogen-containing groups per molecule; and (C) from about 1 to about 30 parts, per 100 parts by weight of the active hydrogen-containing composition, of an amide formed by the reaction of a C 2 -C 30 monocarboxylic acid with a relatively high equivalent weight amine-terminated polyether.

Claim 17

The process of claim 14 wherein component (A) comprises a primary or secondary amine-terminated polyether having an equivalent weight from about 700 to about 2500.

Claim 18

The process of claim 15 wherein component (C) comprises an amide formed by the reaction of a C 8 -C 18 fatty acid and an aliphatic primary amine-terminated polyether having an equivalent weight from about 1000 to about 2000 and a functionality from about 2 to about 3.

Claim 19

The process of claim 16 wherein component (C) comprises about 3 to about 11 weight percent of the active hydrogen-containing composition.

Claim 20

The process of claim 17 wherein component (B) comprises an aromatic amine chain extender.

Claim 21

The process of claim 14 or 18 further comprising an internal mold release agent.

Claim 22

The composition of claim 19 wherein the internal mold release agent comprises a zinc carboxylate.

Claim 23

A polyurea or polyurea-polyurethane polymer which is prepared in the reaction, in a closed mold, of a polyisocyanate with an active hydrogen-containing composition comprising: (A) a relatively high equivalent weight liquid active hydrogen-containing material or mixture thereof having at least 50% of its active hydrogen containing groups in the form of primary and/or secondary amine groups; (B) a chain extender having an equivalent weight of about 31 to about 250 and about 2 active hydrogen-containing groups per molecule; and (C) from about 1 to about 30 parts, per 100 parts by weight of the active hydrogen-containing composition, of an amide formed by the reaction of a C 2 -C 30 monocarboxylic acid with a relatively high equivalent weight amine-terminated polyether.

Claim 24

A polyurea or polyurea-polyurethane polymer which is prepared in the reaction, in a closed mold, of a polyisocyanate with an active hydrogen-containing composition comprising: (A) a relatively high equivalent weight liquid active hydrogen-containing material or mixture thereof having at least 50% of its active hydrogen containing groups in the form of primary and/or secondary amine groups; (B) a chain extender having an equivalent weight of about 31 to about 250 and about 2 active hydrogen-containing groups per molecule; and (C) from about 1 to about 30 parts, per 100 parts by weight of the active hydrogen-containing composition, of an amide formed by the reaction of a C 2 -C 30 monocarboxylic acid with a relatively high equivalent weight amine-terminated polyether.

Claim 25

The polymer of claim 21 wherein component (A) comprises a primary or secondary amine-terminated polyether having an equivalent weight from about 700 to about 2500.

Claim 26

The polymer of claim 22 wherein component (C) comprises an amide formed by the reaction of a C 8 -C 18 fatty acid and an aliphatic primary amine terminated polyether having an equivalent weight from about 1000 to about 2000 and a functionality from about 2 to about 3.

Claim 27

The polymer of claim 23 wherein component (C) comprises about 3 to about 11 weight percent of the active hydrogen-containing composition.

Claim 28

The process of claim 24 wherein component (B) comprises an aromatic amine chain extender.

Claim 29

The process of claim 21 or 25 further comprising an internal mold release agent.

Claim 30

The composition of claim 26 wherein the internal mold release agent comprises a zinc carboxylate.

Claim 31

An active hydrogen-containing composition comprising: (A) an amine-terminated polyether having an equivalent weight of about 1000 to about 2000 and about 3 primary and/or secondary amine groups per molecule; (B) about 20 to about 55 parts of an aromatic amine chain extender per 100 parts by weight of component (A); (C) about 3 to about 11 parts, based on the weight of the composition, of an amide formed in the reaction of an amine-terminated polyether having an equivalent weight of about 1000 to about 2000 and about 3 primary and/or secondary amine groups per molecule an a C 8 -C 18 fatty acid; and (D) about 0.5 to about 5 parts, based on the weight of the composition, of zinc stearate or zinc laurate.

Claim 32

An active hydrogen-containing composition comprising: (A) an amine-terminated polyether having an equivalent weight of about 1000 to about 2000 and about 3 primary and/or secondary amine groups per molecule; (B) about 20 to about 55 parts of an aromatic amine chain extender per 100 parts by weight of component (A); (C) about 3 to about 11 parts, based on the weight of the composition, of an amide formed in the reaction of an amine-terminated polyether having an equivalent weight of about 1000 to about 2000 and about 3 primary and/or secondary amine groups per molecule an a C 8 -C 18 fatty acid; and (D) about 0.5 to about 5 parts, based on the weight of the composition, of zinc stearate or zinc laurate.