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Process for the production of polysiloxane ionomers, polysiloxane ionomers and their use for the production of cellular polyurethane elastomers

Assignee: Bayer AG
•
Filing: 1987-06-03
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Granted: 1988-07-19
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Expires: 2007-06-03
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Abstract

Abstract The present invention is directed to a process for the production of waterproof, fine-cell polyurethane elastomers having a density of about 300 to 800 kg/m 3 by reacting (a) organic polyisocyanates, (b) polyhydroxyl compounds having a molecular weight of about 400 to about 8000, (c) water and, optionally, (d) organic chain-extending agents containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of 32 to 399, the equivalent ratio of isocyanate groups to NCO-reactive groups in the overall formulation being about 0.90:1 to 1.20:1, characterized in that polysiloxane ionomers are added to the water/crosslinker component in concentrations of about 0.1 to 5% by weight, based on the reaction mixture as a whole.

Inventors

  • 👤 Peter Haas
  • 👤 Hans-Dieter Ruprecht
  • 👤 Paul T. Henrichs

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 13:46
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0061; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/0804; C08G18/0819; C08G18/28; C08G18/40; C08G18/61; C08J9/02; C08G2110/00; C08G2110/0008; C08G2110/0041; C08G2110/0066; C08G2110/0083; C08J2375/00; C08J2375/04; C08J2483/00

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 283 words
A process for the production of a waterproof, fine-cell polyurethane elastomer having a density of about 300 to 800 kg/m 3 , which comprises reacting (a) an organic polyisocyanate, (b) a polyhydroxyl compound having a molecular weight of 400 to about 8000, (c) water and, optionally, (d) an organic chain extending agent containing at least 2 isocyanate-reactive groups and having a molecular weight of 32 to 399 at an equivalent ratio of isocyanate groups to isocyanate-reactive groups of about 0.90:1 to 1.20:1, wherein a polysiloxane ionomer is added to the water/optional chain extending agent component in an amount of about 0.01 to 5% by weight, based on the reaction mixture as a whole, said polysiloxane ionomer being prepared by a process which comprises forming an NCO-prepolymer by reacting (A) a polysiloxane containing at least two isocyanate-reactive groups corresponding to the formula ##STR5## wherein R may be the same or different and represents a C 1 -C 5 alkyl radical, a C 6 -C 15 aryl radical or a siloxyl radical, n is an integer from 1 to 10, X represents oxygen or NR 1 , R 1 is hydrogen, a C 1 -C 6 alkyl radical or a C 6 -C 15 aryl radical and m is an integer from about 1 to 500, with (B) an organic polyisocyanate, at an equivalent ratio of the reactive XH-groups of the siloxane to isocyanate groups of about 1:1.05 to 1:2, and subsequently reacting the NCO-prepolymer with (C) substantially equivalent quantities of an aqueous solution of a low molecular weight compound containing 1 or 2 NCO-reactive groups and at least one salt group or salt-forming group and converting the salt-forming group, if present, into a salt.
Claim 2
Dependent Claim 283 words
A process for the production of a waterproof, fine-cell polyurethane elastomer having a density of about 300 to 800 kg/m 3 , which comprises reacting (a) an organic polyisocyanate, (b) a polyhydroxyl compound having a molecular weight of 400 to about 8000, (c) water and, optionally, (d) an organic chain extending agent containing at least 2 isocyanate-reactive groups and having a molecular weight of 32 to 399 at an equivalent ratio of isocyanate groups to isocyanate-reactive groups of about 0.90:1 to 1.20:1, wherein a polysiloxane ionomer is added to the water/optional chain extending agent component in an amount of about 0.01 to 5% by weight, based on the reaction mixture as a whole, said polysiloxane ionomer being prepared by a process which comprises forming an NCO-prepolymer by reacting (A) a polysiloxane containing at least two isocyanate-reactive groups corresponding to the formula ##STR5## wherein R may be the same or different and represents a C 1 -C 5 alkyl radical, a C 6 -C 15 aryl radical or a siloxyl radical, n is an integer from 1 to 10, X represents oxygen or NR 1 , R 1 is hydrogen, a C 1 -C 6 alkyl radical or a C 6 -C 15 aryl radical and m is an integer from about 1 to 500, with (B) an organic polyisocyanate, at an equivalent ratio of the reactive XH-groups of the siloxane to isocyanate groups of about 1:1.05 to 1:2, and subsequently reacting the NCO-prepolymer with (C) substantially equivalent quantities of an aqueous solution of a low molecular weight compound containing 1 or 2 NCO-reactive groups and at least one salt group or salt-forming group and converting the salt-forming group, if present, into a salt.
Claim 3
Dependent Claim 36 words
The process of claim 1 wherein said organic chain extending agent comprises about 0.1 to 0.8%, based on the reaction mixture as a whole, of an aromatic diamine having a molecular weight of 108 to 399.
Claim 4
Dependent Claim 18 words
The process of claim 1 wherein component (A) comprises a member selected from the group consisting of ##STR6##
Claim 5
Dependent Claim 21 words
The process of claim 1 wherein said low molecular weight compound comprises a member selected from the group consisting of ##STR7##
Claim 6
Dependent Claim 30 words
The process of claim 1 wherein said organic polyisocyanate comprises a member selected from the group consisting of 1,5-naphthalene diisocyanate, 4,4'-diphenylmethane diisocyanate, 4,4'-diphenylethane diisocyanate, 1,4-phenylene diisocyanate, 1,4-cyclohexane diisocyanate and 3,3'-dimethyl-4,4'-diisocyanatodiphenyl.
Claim 7
Dependent Claim 40 words
The process of claim 1 wherein said polyhydroxyl compound (b) comprises a member selected from the group consisting of polyester polyols, polypropylene glycols, polyoxytetramethylene ether diols, polycaprolactone diols and polycarbonate diols having a molecular weight of about 800 to 4000.
Claim 8
Dependent Claim 45 words
The process of claim 1 wherein said organic polyisocyanate is reacted with a portion of said polyhydroxyl compound to form an NCO-prepolymer which is subsequently reacted with a mixture containing the remainder of said polyhydroxyl compound, water, said polysiloxane ionomer and optionally said chain extender.
Claim 9
Dependent Claim 39 words
The process of claim 1 wherein R may be the same or different and represents a methyl and/or a phenyl radical, n is an integer from 1 to 3 and m is an integer from about 1 to 250.
Claim 10
Dependent Claim 21 words
The process of claim 8 wherein said low molecular weight compound comprises a member selected from the group consisting of ##STR8##

References Cited (Backward Citations)

GB1044629A Cited
GB1056066A Cited
GB1128642A Cited
US3993606A Cited
US4350777A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-07-19 1992-01-18 1992-07-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-07-19 1996-01-18 1996-07-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-07-19 2000-01-18 2000-07-19 $7700.00 Window Closed / Lapsed

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