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US4756940A Expired / Lapsed US ⏱️ 0.0 years remaining

Flexible circuit strain relief

Assignee: Viasystems Corp
•
Filing: 1986-03-25
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Granted: 1988-07-12
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Expires: 2006-03-25
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Abstract

Abstract A strain relief system for flexible circuits has a tapered cover laminate affixed to either side of the flexible circuit to form a cover laminate/flexible circuit assembly, with the widest portion of the cover laminate being at the point of maximum bending stress of the flexible circuit to provide a stiffer assembly at that point. A rigid stiffener having a bending radius also is affixed to either side of the cover laminate/flexible circuit assembly at the point of maximum bending stress to provide strain relief, the bending radii being laterally offset from each other so that bending in opposite directions occurs at different locations of the flexible circuit. The result is a gentle, low stress bend in the flexible circuit when subjected to regular bending.

Inventors

  • 👤 David G. Payne
  • 👤 Terry L. Baker
  • 👤 Donald J. Fisher

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 23:18
CPC Classifications
H; H05; H05K; H05K1/00; H05K1/02; H05K1/11; H05K1/118; H01; H01R; H01R12/00; H01R12/70; H01R12/77; H01R12/771; H01R12/775; H05K1/0277; H05K1/028; H05K1/0281; H01R13/00; H01R13/56; H01R13/562; H05K1/03; H05K1/0393; H05K2201/00; H05K2201/10; H05K2201/10007; H05K2201/10189; H05K2201/20; H05K2201/2009; H05K2203/00; H05K2203/15; H05K2203/1572; H05K3/00; H05K3/0058; H05K3/22; H05K3/28; H05K3/281; H05K3/30; H05K3/32; H05K3/34; H05K3/3447; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/24; Y10T428/24752; Y10T428/24802; Y10T428/24917

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 126 words
A strain relief system for a flexible circuit comprising: a cover laminate affixed to the flexible circuit at the point of maximum bending stresses, the cover laminate making the cover laminate and flexible circuit assembly less flexible than the flexible circuit alone, and with the width of the cover laminate decreasing with distance from the point of maximum bending stresses so that the assembly is least flexible at the point of maximum bending stresses but more flexible at distances further away from the point of maximum bending stresses; and a rigid stiffener affixed to the cover laminate and flexible circuit assembly, the rigid stiffener having a bend radius about which the cover laminate and flexible circuit assembly may bend, defining the point of maximum bending stresses.
Claim 2
Dependent Claim 126 words
A strain relief system for a flexible circuit comprising: a cover laminate affixed to the flexible circuit at the point of maximum bending stresses, the cover laminate making the cover laminate and flexible circuit assembly less flexible than the flexible circuit alone, and with the width of the cover laminate decreasing with distance from the point of maximum bending stresses so that the assembly is least flexible at the point of maximum bending stresses but more flexible at distances further away from the point of maximum bending stresses; and a rigid stiffener affixed to the cover laminate and flexible circuit assembly, the rigid stiffener having a bend radius about which the cover laminate and flexible circuit assembly may bend, defining the point of maximum bending stresses.
Claim 3
Dependent Claim 97 words
A strain relief system as recited in claim 1 wherein the rigid stiffener comprises: a top portion affixed to the top surface of the cover laminate and flexible circuit assembly, the top portion having a first bend radius; and a bottom portion affixed to the bottom surface of the cover laminate and flexible circuit assembly, the bottom portion having a second bend radius, the first and second bend radii being offset laterally with respect to each other so that only half the bending stresses occur at a particular location on the cover laminate and flexible circuit assembly.
Claim 4
Dependent Claim 39 words
A strain relief system as recited in claim 1 wherein the cover laminate comprises two tapered portions on either side of the flexible circuit, the greatest width of the tapered portions being at the point of maximum bending stresses.

References Cited (Backward Citations)

US2951112A Cited
US4338149A Cited
US4503285A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-07-12 1992-01-11 1992-07-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-07-12 1996-01-11 1996-07-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-07-12 2000-01-11 2000-07-12 $7700.00 Window Closed / Lapsed

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