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US4752399A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of removing dissolved oil from produced water

Assignee: GILLEY AND ASSOCIATES A CORP OF LA
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Filing: 1986-12-08
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Granted: 1988-06-21
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Expires: 2006-12-08
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Abstract

Abstract A process for removing dissolved and undissolved oil and chemical additives from waste and/or produced water streams involves contacting a first gas with the produced water stream, the first gas utilizing hydrogen bonding and dipole interactions with the contaminants to remove them from the water. The rise rate of the first gas is accelerated by mixing a second, more buoyant gas with the first gas. The first gas and second gas are recovered by the application of a vacuum to the waste stream after treatment. The first gas is separated from the second gas by compressing and cooling the combined gas stream, venting the majority of the second gas stream while the first gas is liquified, then expanding the first gas before returning it to the flotation vessel. The first and second gases are mixed with the contaminated water stream at line pressure so that mixing is intimate and flotation is accelerated.

Inventors

  • 👤 Carrol L. Viator
  • 👤 Glenn E. Gilley
  • 👤 Dennis Gracy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 20:03
CPC Classifications
B; B03; B03D; B03D1/00; B03D1/14; B01; B01D; B01D17/00; B01D17/02; B01D17/0205; B01D17/04; B01D17/047; B01D17/12; B03D1/02; B03D1/028; B03D1/1418; B03D1/1425; B03D1/24; B03D1/242

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 134 words
A method of removing dissolved oil from water, the dissolved oil being solvated by water molecules, the dissolved oil comprising a compound which comprises hydrogen, carbon and at least one element from the group consisting of oxygen and nitrogen, the method comprising the steps of: turbulently contacting a first gas with the water to create bubbles that move dissolved oil particles to a surface of the water, the first gas comprising a compound which has a dipole moment and is selected from the group consisting of dichlorodifluoromethane, methyl fluoride, tetrafluoromethane, dichloromonofluoromethane and nitrous oxide, the first gas comprising an effective amount of the compound to molecularly attract the dissolved oil particles, and preferentially displace solvating water molecules, through hydrogen bonding and dipole interactions; and removing the dissolved oil from the surface of the water.
Claim 2
Independent Claim 134 words
A method of removing dissolved oil from water, the dissolved oil being solvated by water molecules, the dissolved oil comprising a compound which comprises hydrogen, carbon and at least one element from the group consisting of oxygen and nitrogen, the method comprising the steps of: turbulently contacting a first gas with the water to create bubbles that move dissolved oil particles to a surface of the water, the first gas comprising a compound which has a dipole moment and is selected from the group consisting of dichlorodifluoromethane, methyl fluoride, tetrafluoromethane, dichloromonofluoromethane and nitrous oxide, the first gas comprising an effective amount of the compound to molecularly attract the dissolved oil particles, and preferentially displace solvating water molecules, through hydrogen bonding and dipole interactions; and removing the dissolved oil from the surface of the water.
Claim 3
Dependent Claim 50 words
The method of claim 1, further comprising the step of mixing a second gas with the first gas, the second gas being more buoyant than the first gas to promote movement of bubbles of the first gas to the surface of the water from which dissolved oil is being removed.
Claim 4
Dependent Claim 21 words
The method of claim 2, wherein the second gas is selected from the group consisting of natural gas, air and nitrogen.
Claim 5
Dependent Claim 57 words
The method of claim 1, further comprising the step of introducing the water into a flotation tank having an upper region and a lower region after the water is contacted with the first gas, the water being introduced into the upper region of the flotation tank tangentially to create a circular downward flow toward the lower region.
Claim 6
Dependent Claim 74 words
The method of claim 4, further comprising the step of also introducing the first gas into the flotation tank at the lower region which is below the level at which the water is tangentially introduced into the flotation tank to further remove dissolved oil from the water, the first gas being introduced at the lower region such that the gas introduced at the lower region contacts the circularly flowing water as the gas rises.
Claim 7
Dependent Claim 50 words
The method of claim 5, further comprising the step of mixing a second gas with the first gas, the second gas being more buoyant than the first gas to promote movement of bubbles of the first gas to the surface of the water from which dissolved oil is being removed.
Claim 8
Dependent Claim 42 words
The method of claim 6, further comprising the step of removing water from the flotation tank and introducing the water into a vacuum vessel to cause a liberation of a major portion of the first and second gases dissolved in the water.
Claim 9
Dependent Claim 21 words
The method of claim 7, further comprising the step of contacting the gases liberated in the vacuum vessel with a desiccant.
Claim 10
Dependent Claim 34 words
The method of claim 7, further comprising the step of reducing the temperature of the gases liberated in the vacuum vessel until one of the gases liquifies, then separating the liquid and gaseous phases.
Claim 11
Dependent Claim 24 words
The method of claim 6, wherein the flotation tank is provided with means for promoting the circular flow of water through the flotation tank.
Claim 12
Dependent Claim 73 words
The method of claim 10, wherein the means for promoting circular flow is a first baffle substantially horizontally disposed in the interior of the tank between a level at which the water is tangentially introduced into the flotation tank and a lower level at which the first and second gases are introduced into the flotation tank at a level below the level at which the water is tangentially introduced into the flotation tank.
Claim 13
Dependent Claim 43 words
The method of claim 11, wherein the means for promoting circular flow further comprises a second baffle plate substantially horizontally disposed in the flotation tank between the first baffle and the lower level, each of the baffles extending only partially across the tank.
Claim 14
Dependent Claim 38 words
The method of claim 12, wherein the first baffle is a plate having a central opening through which water flows downwardly and the second baffle is a plate having a substantially annular opening through which water flows downwardly.
Claim 15
Dependent Claim 123 words
The method of claim 13, wherein the second baffle is provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level and said first baffle is provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, the first baffle being provided with a first vent for venting bubbles from beneath the first baffle to a position adjacent the surface of the water in the flotation tank, the second baffle being provided with a vent for venting bubbles from beneath the second baffle to a position adjacent the underside of said first baffle.
Claim 16
Dependent Claim 84 words
The method of claim 5, further comprising the step of removing dissolved oil from particulate matter contained in the water in the flotation tank, the removal comprising the step of: introducing the water and particulate matter into a sump tank where the particulate matter accumulates on the bottom of the sump tank; and contacting the first gas with the particulate matter to remove dissolved oil from the particulate matter and float the dissolved oil to the surface of the water in the sump tank.
Claim 17
Dependent Claim 32 words
The method of claim 15, wherein oil floated to the surface of the water in the sump tank is skimmed from the surface of the water and removed from the sump tank.
Claim 18
Dependent Claim 48 words
The method of claim 16, wherein the bottom of the sump tank is slanted to provide a bottom having a lower portion area, and further comprising the step of removing particulate matter from the sump tank through an outlet at the lower portion area of the sump tank.
Claim 19
Dependent Claim 95 words
The method of claim 1, wherein the first gas is mixed with the water in a mixing tee, said tee comprising: a chamber having a water inlet for the water, a gas inlet for the first gas, and an outlet through which the water and gas mixture is discharged, the first gas being introduced through a conduit that terminates adjacent the water inlet and propels the first gas against the inward flow of the water to create a counter flow of water and the first gas, thereby enhancing the formation of bubbles in the chamber.
Claim 20
Dependent Claim 31 words
The method of claim 18, wherein an annular constriction is provided around the exterior of the conduit between the conduit's termination adjacent the water inlet and the remainder of the chamber.
Claim 21
Dependent Claim 58 words
The method of claim 19, wherein a second gas is contacted with the water by introducing the second gas through the conduit with the first gas, the second gas being more buoyant than the first gas to promote movement of bubbles of the first gas to the surface of the water from which dissolved oil is being removed.
Claim 22
Dependent Claim 21 words
The method of claim 20, wherein the second gas is selected from the group consisting of natural gas, air and nitrogen.
Claim 23
Independent Claim 550 words
A method of removing dissolved oil from water, the dissolved oil being solvated by water molecules, the dissolved oil comprising a compound which comprises hydrogen, carbon and at least one element from the group consisting of oxygen and nitrogen, the method comprising the steps of: turbulently contacting a first gas and a second gas with the water to create bubbles that move dissolved oil particles to a surface of the water, the first gas comprising a compound which has a dipole moment and is selected from the group consisting of dichlorodifluoromethane, methyl fluoride, tetrafluoromethane, dichloromofluoromethane and nitrous oxide, the first gas comprising an effective amount of the compound to molecularly attract the dissolved oil particles, and preferentially displace solvating water molecules, through hydrogen bonding and dipole interactions, the second gas being sufficiently buoyant to promote movement of bubbles of the first gas to a surface of the water from which dissolved oil is removed; the turbulent contacting occurring in a mixing tee to create bubbles that move dissolved oil particles to the surface of the water, the mixing tee comprising a chamber having a water inlet for the water, a gas inlet for the first and second gases, and an outlet through which the water and gas mixture is discharged, the gases being introduced through a conduit having a smaller diameter than the diameter of the water inlet, the conduit terminating adjacent the water inlet and propelling the gases against the inward flow of the water to create a counterflow of water and gas that enhances formation of bubbles in the chamber, an annular constriction being provided around the exterior of the conduit between the conduit's termination adjacent the water inlet and the remainder of the chamber; introducing the contacted water and gases tangentially into a flotation tank having an upper region and a lower region to create a circular flow therein; introducing the first and second gases into the flotation tank at the lower region which is below the level at which the water is tangentially introduced into the flotation tank; and providing the flotation tank with an upper baffle and a lower baffle, both of which are substantially horizontally disposed in the interior of the tank between a level at which the water is tangentially introduced into the flotation tank and the lower region, the upper baffle having a central opening through which water flows downwardly and the second baffle being a substantially circular plate surrounded by a substantially annular opening through which water flows downwardly in the flotation tank, the lower baffle being provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, and the upper baffle being provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, the upper baffle being provided with an upper vent for venting bubbles from beneath the upper baffle to a position adjacent the surface of the water in the water in the flotation tank, the lower baffle being provided with a lower vent for venting bubbles from beneath the lower baffle to a position adjacent the underside of the upper baffle; and removing dissolved oil from said surface.
Claim 24
Independent Claim 550 words
A method of removing dissolved oil from water, the dissolved oil being solvated by water molecules, the dissolved oil comprising a compound which comprises hydrogen, carbon and at least one element from the group consisting of oxygen and nitrogen, the method comprising the steps of: turbulently contacting a first gas and a second gas with the water to create bubbles that move dissolved oil particles to a surface of the water, the first gas comprising a compound which has a dipole moment and is selected from the group consisting of dichlorodifluoromethane, methyl fluoride, tetrafluoromethane, dichloromofluoromethane and nitrous oxide, the first gas comprising an effective amount of the compound to molecularly attract the dissolved oil particles, and preferentially displace solvating water molecules, through hydrogen bonding and dipole interactions, the second gas being sufficiently buoyant to promote movement of bubbles of the first gas to a surface of the water from which dissolved oil is removed; the turbulent contacting occurring in a mixing tee to create bubbles that move dissolved oil particles to the surface of the water, the mixing tee comprising a chamber having a water inlet for the water, a gas inlet for the first and second gases, and an outlet through which the water and gas mixture is discharged, the gases being introduced through a conduit having a smaller diameter than the diameter of the water inlet, the conduit terminating adjacent the water inlet and propelling the gases against the inward flow of the water to create a counterflow of water and gas that enhances formation of bubbles in the chamber, an annular constriction being provided around the exterior of the conduit between the conduit's termination adjacent the water inlet and the remainder of the chamber; introducing the contacted water and gases tangentially into a flotation tank having an upper region and a lower region to create a circular flow therein; introducing the first and second gases into the flotation tank at the lower region which is below the level at which the water is tangentially introduced into the flotation tank; and providing the flotation tank with an upper baffle and a lower baffle, both of which are substantially horizontally disposed in the interior of the tank between a level at which the water is tangentially introduced into the flotation tank and the lower region, the upper baffle having a central opening through which water flows downwardly and the second baffle being a substantially circular plate surrounded by a substantially annular opening through which water flows downwardly in the flotation tank, the lower baffle being provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, and the upper baffle being provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, the upper baffle being provided with an upper vent for venting bubbles from beneath the upper baffle to a position adjacent the surface of the water in the water in the flotation tank, the lower baffle being provided with a lower vent for venting bubbles from beneath the lower baffle to a position adjacent the underside of the upper baffle; and removing dissolved oil from said surface.
Claim 25
Dependent Claim 21 words
The method of claim 22, wherein the second gas is selected from the group consisting of natural gas, air and nitrogen.
Claim 26
Independent Claim 161 words
A method of removing dissolved oil from particulate matter contained in water, the dissolved oil being solvated by water molecules, the dissolved oil comprising a compound which comprises hydrogen, carbon and at least one element from the group consisting of oxygen and nitrogen, the method comprising the steps of: introducing water containing particulate matter into a sump tank where the particulate matter accumulates on the bottom; introducing a gas into the sump tank and contacting it with the particulate matter, the gas comprising a compound which has a dipole moment and is selected from the group consisting of dichlorodifluoromethane, methyl fluoride, tetrafluoromethane, dichloromofluoromethane and nitrous oxide, the gas comprising an effective amount of the compound to molecularly attract the dissolved oil particles, and preferentially displace solvating water molecules, through hydrogen bonding and dipole interactions, the gas promoting movement of the oil particles to a surface of the water in the sump tank; and skimming oil from the surface of the water.
Claim 27
Independent Claim 161 words
A method of removing dissolved oil from particulate matter contained in water, the dissolved oil being solvated by water molecules, the dissolved oil comprising a compound which comprises hydrogen, carbon and at least one element from the group consisting of oxygen and nitrogen, the method comprising the steps of: introducing water containing particulate matter into a sump tank where the particulate matter accumulates on the bottom; introducing a gas into the sump tank and contacting it with the particulate matter, the gas comprising a compound which has a dipole moment and is selected from the group consisting of dichlorodifluoromethane, methyl fluoride, tetrafluoromethane, dichloromofluoromethane and nitrous oxide, the gas comprising an effective amount of the compound to molecularly attract the dissolved oil particles, and preferentially displace solvating water molecules, through hydrogen bonding and dipole interactions, the gas promoting movement of the oil particles to a surface of the water in the sump tank; and skimming oil from the surface of the water.
Claim 28
Dependent Claim 36 words
The method of claim 24, wherein a more buoyant second gas is added to the gas introduced into the sump tank, the second gas being selected from the group consisting of natural gas, air and nitrogen.
Claim 29
Independent Claim 726 words
A method of removing dissolved oil from water and sand contained in produced water having dissolved oil particles contained therein, the dissolved oil particles being solvated by water molecules, the dissolved oil comprising a compound which comprises hydrogen, carbon and at least one element from the group consisting of oxygen and nitrogen, the method comprising the steps of: mixing a first and second gas, the first gas comprising a compound which has a dipole moment and is selected from the group consisting of dichlorodifluoromethane, methyl fluoride, tetrafloromethane, dichloromofluoromethane and nitrous oxide, the first gas comprising an effective amount of the compound to molecularly attract dissolved oil particles, and preferentially displace solvating water molecules, through hydrogen bonding and dipole interactions, the second gas being selected from the group consisting of natural gas, air and nitrogen; p1 contacting in a mixing tee the first and second gases with water to create bubbles that move dissolved oil particles to a surface of the water, the mixing tee comprising a chamber having a water inlet for the water, a gas inlet for the first and second gases, and an outlet through which the water and gas mixture is discharged, the gases being introduced through a conduit having a smaller diameter than the diameter of the water inlet, the conduit terminating adjacent the water inlet and propelling the gases against the inward flow of the water to create a counterflow of water and gas that enhances formation of bubbles in the chamber, an annular constriction being provided around the exterior of the conduit between the conduit's termination adjacent the water inlet and the remainder of the chamber; introducing the contacted water and gases tangentially into a flotation tank to create a circular flow therein; introducing the first and second gases into the flotation tank at a lower level which is below the level at which the water is tangentially introduced into the flotation tank; providing the flotation tank with an upper baffle and a lower baffle, both of which are substantially horizontally disposed in the interior of the tank between a level at which the water is tangentially introduced into the flotation tank and the lower level, the upper baffle having a central opening through which water flows downwardly and the second baffle being a substantially circular plate surrounded by a substantially annular opening through which water flows downwardly in the flotation tank, the lower baffle being provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, and the upper baffle being provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, the upper baffle being provided with an upper vent for venting bubbles from beneath the upper baffle to a position adjacent the surface of the water in the flotation tank, the lower baffle being provided with a lower vent for venting bubbles from beneath the lower baffle to a position adjacent the underside of the upper baffle; introducing a portion of the contacted water, which is substantially free of sand, from the flotation tank, into a vacuum vessel to cause a liberation of a portion of the first and second gases dissolved in the water, and to produce a water fraction in the vacuum vessel; removing the water fraction from the vacuum vessel; compressing the gases liberated in the vacuum vessel so that increased pressure condenses water out of the liberated gases; contacting the gases liberated in the vacuum vessel with a desiccant to remove water; reducing the temperature of the gases liberated in the vacuum vessel after they leave the desiccant until one of the gases liquifies, then separating the liquified gas from remaining gas; removing sand from the water in the flotation tank by introducing a portion of the contacted water, containing sand, from the flotation tank into a sump tank where the sand accumulates on the bottom; introducing the first and second gases into the sump tank and contacting the sand with the gases; and skimming oil from the surface of the water in the sump tank, wherein dissolved oil is removed from said surface, and said contacted water separates into a portion which is substantially free of sand, and a portion containing sand.
Claim 30
Independent Claim 726 words
A method of removing dissolved oil from water and sand contained in produced water having dissolved oil particles contained therein, the dissolved oil particles being solvated by water molecules, the dissolved oil comprising a compound which comprises hydrogen, carbon and at least one element from the group consisting of oxygen and nitrogen, the method comprising the steps of: mixing a first and second gas, the first gas comprising a compound which has a dipole moment and is selected from the group consisting of dichlorodifluoromethane, methyl fluoride, tetrafloromethane, dichloromofluoromethane and nitrous oxide, the first gas comprising an effective amount of the compound to molecularly attract dissolved oil particles, and preferentially displace solvating water molecules, through hydrogen bonding and dipole interactions, the second gas being selected from the group consisting of natural gas, air and nitrogen; p1 contacting in a mixing tee the first and second gases with water to create bubbles that move dissolved oil particles to a surface of the water, the mixing tee comprising a chamber having a water inlet for the water, a gas inlet for the first and second gases, and an outlet through which the water and gas mixture is discharged, the gases being introduced through a conduit having a smaller diameter than the diameter of the water inlet, the conduit terminating adjacent the water inlet and propelling the gases against the inward flow of the water to create a counterflow of water and gas that enhances formation of bubbles in the chamber, an annular constriction being provided around the exterior of the conduit between the conduit's termination adjacent the water inlet and the remainder of the chamber; introducing the contacted water and gases tangentially into a flotation tank to create a circular flow therein; introducing the first and second gases into the flotation tank at a lower level which is below the level at which the water is tangentially introduced into the flotation tank; providing the flotation tank with an upper baffle and a lower baffle, both of which are substantially horizontally disposed in the interior of the tank between a level at which the water is tangentially introduced into the flotation tank and the lower level, the upper baffle having a central opening through which water flows downwardly and the second baffle being a substantially circular plate surrounded by a substantially annular opening through which water flows downwardly in the flotation tank, the lower baffle being provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, and the upper baffle being provided with means for retaining beneath it bubbles created by the introduction of the first and second gases into the flotation tank at the lower level, the upper baffle being provided with an upper vent for venting bubbles from beneath the upper baffle to a position adjacent the surface of the water in the flotation tank, the lower baffle being provided with a lower vent for venting bubbles from beneath the lower baffle to a position adjacent the underside of the upper baffle; introducing a portion of the contacted water, which is substantially free of sand, from the flotation tank, into a vacuum vessel to cause a liberation of a portion of the first and second gases dissolved in the water, and to produce a water fraction in the vacuum vessel; removing the water fraction from the vacuum vessel; compressing the gases liberated in the vacuum vessel so that increased pressure condenses water out of the liberated gases; contacting the gases liberated in the vacuum vessel with a desiccant to remove water; reducing the temperature of the gases liberated in the vacuum vessel after they leave the desiccant until one of the gases liquifies, then separating the liquified gas from remaining gas; removing sand from the water in the flotation tank by introducing a portion of the contacted water, containing sand, from the flotation tank into a sump tank where the sand accumulates on the bottom; introducing the first and second gases into the sump tank and contacting the sand with the gases; and skimming oil from the surface of the water in the sump tank, wherein dissolved oil is removed from said surface, and said contacted water separates into a portion which is substantially free of sand, and a portion containing sand.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-06-21 1991-12-21 1992-06-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-06-21 1995-12-21 1996-06-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-06-21 1999-12-21 2000-06-21 $7700.00 Window Closed / Lapsed

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