Leading edge slat/anti-icing system and method for airfoil

Claim 2

A leading edge assembly for an aircraft comprising: a. an airfoil having a fixed leading edge airfoil structure, providing a leading edge for the airfoil, a trailing edge portion, and upper and lower surfaces extending rearwardly from the leading edge; b. a leading edge member mounted to said fixed leading edge structure so as to be movable between at least two operating positions, namely a first retracted position for cruise, and a second deployed position, said leading edge member comprising:

Claim 3

a nose section having an exterior surface and having a spanwise extending structural beam which is positioned rearwardly of said exterior surface, said exterior surface and said structural beam defining a heat exchange chamber to contain anti-icing air which passes through said chamber in heat exchange relationship with said exterior surface; 2. an aft section having a forward portion connecting to the nose section and a rear portion, said aft section having an upper surface portion extending from the front portion to a trailing edge at the rear portion and also having a lower surface portion, said aft section defining a heat exchange passageway means having a forward inlet to receive anti-icing air from said chamber and a rear trailing edge outlet positioned at said trailing edge and opening in a rearward direction from said trailing edge so as to discharge said anti-icing air along a path having a substantial rearward alignment component generally parallel with the upper surface portion of the aft section adjacent to the trailing edge of the leading edge member, said aft section comprising a lower structural section which is adjacent to and extends along said lower surface portion and which comprises a cellular structure to provide structural support at said lower surface portion, said aft section also comprising an upper structural section which is positioned above said lower structural section and which is adjacent to and extends along said upper surface portion, said upper and lower structural sections being in load bearing relationship relative to one another and providing structural support between said upper and lower surfaces, said upper structural section comprising passageway defining wall members which support said upper surface portion and extend in a forward to rear direction from the front portion to the rear portion of the aft section to define a plurality of heat exchange passageways which are in heat exchange relationship with said upper surface poriton and which comprise said heat exchange passageway means, c. said leading edge member being characterized in that when said leading edge member is in at least one of said operating positions, the trailing edge of the leading edge member is positioned immediately adjacent to the upper surface of the airfoil in a manner that the deicing air discharged from the trailing edge of the leading edge member flows immediately over the upper surface of the airfoil so as to be in heat exchange relationship therewith; d. means to direct anti-icing air into said heat exchange chamber in the nose section so as to cause said anti-icing air to flow through said passageway means in the aft section to pass from the trailing edge of the leading edge member.

Claim 4

a nose section having an exterior surface and having a spanwise extending structural beam which is positioned rearwardly of said exterior surface, said exterior surface and said structural beam defining a heat exchange chamber to contain anti-icing air which passes through said chamber in heat exchange relationship with said exterior surface; 2. an aft section having a forward portion connecting to the nose section and a rear portion, said aft section having an upper surface portion extending from the front portion to a trailing edge at the rear portion and also having a lower surface portion, said aft section defining a heat exchange passageway means having a forward inlet to receive anti-icing air from said chamber and a rear trailing edge outlet positioned at said trailing edge and opening in a rearward direction from said trailing edge so as to discharge said anti-icing air along a path having a substantial rearward alignment component generally parallel with the upper surface portion of the aft section adjacent to the trailing edge of the leading edge member, said aft section comprising a lower structural section which is adjacent to and extends along said lower surface portion and which comprises a cellular structure to provide structural support at said lower surface portion, said aft section also comprising an upper structural section which is positioned above said lower structural section and which is adjacent to and extends along said upper surface portion, said upper and lower structural sections being in load bearing relationship relative to one another and providing structural support between said upper and lower surfaces, said upper structural section comprising passageway defining wall members which support said upper surface portion and extend in a forward to rear direction from the front portion to the rear portion of the aft section to define a plurality of heat exchange passageways which are in heat exchange relationship with said upper surface poriton and which comprise said heat exchange passageway means, c. said leading edge member being characterized in that when said leading edge member is in at least one of said operating positions, the trailing edge of the leading edge member is positioned immediately adjacent to the upper surface of the airfoil in a manner that the deicing air discharged from the trailing edge of the leading edge member flows immediately over the upper surface of the airfoil so as to be in heat exchange relationship therewith; d. means to direct anti-icing air into said heat exchange chamber in the nose section so as to cause said anti-icing air to flow through said passageway means in the aft section to pass from the trailing edge of the leading edge member.

Claim 5

The assembly as recited in claim 1, wherein said leading edge member is characterized in that in said retracted position, the nose section of the leading edge member is positioned adjacent to and forwardly of the leading edge airfoil structure, and the trailing edge of the leading edge member is positioned above a forward part of the upper surface of the airfoil, with the trailing edge of the leading edge member being positioned immediately adjacent to the upper surface of the airfoil.

Claim 6

The assembly as recited in claim 2, wherein said leading edge member is characterized in that with the leading edge member in the deployed position, the leading edge member is at a location which is further forward than a position of the leading edge member at the retracted position, and the trailing edge of the leading edge member is adjacent to the upper surface of the airfoil at an anti-icing air discharge location which is forwardly of a location where the trailing edge of the leading edge member is positioned when the leading edge member is in the retracted position.

Claim 7

The assembly as recited in claim 1, wherein said leading edge member is characterized in that with the leading edge member in the deployed position, the leading edge member is at a location which is further forward than a position of the leading edge member at the retracted position, and the trailing edge of the leading edge member is adjacent to the upper surface of the airfoil at an anti-icing air discharge location which is forwardly of a location where the trailing edge of the leading edge member is positioned when the leading edge member is in the retracted position.

Claim 8

The assembly as recited in claim 1, wherein said passageway defining wall members are interconnected in a plurality of generally U-shaped configurations, relative to a cross-section taken across said passageways.

Claim 9

The assembly as recited in claim 1, wherein said trailing edge outlet is so arranged as to cause air discharged therefrom to create a vortex flow over the upper surface of the airfoil.

Claim 10

A leading edge assembly for an aircraft comprising: a. an airfoil having a fixed leading edge airfoil structure, providing a leading edge for the airfoil, a trailing edge portion, and upper and lower surfaces extending rearwardly from the leading edge; b. a leading edge slat mounted to said fixed leading edge structure so as to be movable between at least three operating positions, namely a first retracted position for cruise, a second intermediate position, and a third fully deployed position, said leading edge slat comprising: 1. a nose section having an exterior surface and having a spanwise extending structural beam which is positioned rearwardly of said exterior surface, said exterior surface and said structural beam defining a heat exchange chamber to contain anti-icing air which passes through said chamber in heat exchange relationship with said exterior surface; 2. an aft section having a forward portion connecting to the nose section and a rear portion, said aft section having an upper surface portion extending from the front portion to a trailing edge at the rear portion and also having a lower surface portion, said aft section defining a heat exchange passageway means having a forward inlet to receive anti-icing air from said chamber and a rear trailing edge outlet positioned at said trailing edge and opening in a rearward direction from said trailing edge so as to discharge said anti-icing air along a path having a substantial rearward alignment component generally parallel with the upper surface portion of the aft section adjacent to the trailing edge of the slat, said aft section comprising a lower structural section which is adjacent to and extends along said lower surface portion and which comprises a cellular structure to provide structural support at said lower surface portion, said aft section also comprising an upper structural section which is positioned above said lower structural section and which is adjacent to and extends along said uper suface portion, said upper and lower structural sections being in load bearing relationship relative to one another and providing structural support between said upper and lower surfaces, said upper structural section comprising passageway defining wall members which support said upper surface portion and extend in a forward to rear direction from the front portion to the rear portion of the aft section to define a plurality of heat exchange passageways which are in heat exchange relationship with said upper surface portion and which comprise said heat exchange passageway means, c. said leading edge slat being characterized in that: 1. when said leading edge slat is in said retracted position, the nose section of the slat is positioned adjacent to and forwardly of the leading edge airfoil structure, and the trailing edge of the slat is positioned immediately adjacent to the upper surface of the airfoil in a manner that the deicing air discharged from the trailing edge of the slat flows immediately over the upper surface of the airfoil so as to be in heat exchange relationship therewith; 2. with the leading edge member in the intermediate position, the leading edge member is at a location which is further forward than a position of the leading edge member at the retracted position, and the trailing edge of the leading edge member is adjacent to the upper surface of the airfoil at an anti-icing air discharge location which is forwardly of a location where the trailing edge of the leading edge member is positioned when the leading edge member is in the retracted position; 3. with the slat in said fully depoloyed position the trailing edge of the slat is spaced from the leading edge airfoil structure so as to form a slot therewith. d. means to direct anti-icing air into said heat exchange chamber in the nose section so as to cause said anti-icing air to flow through said passageway means in the aft section to pass from the trailing edge of the leading edge member.

Claim 11

A leading edge assembly for an aircraft comprising: a. an airfoil having a fixed leading edge airfoil structure, providing a leading edge for the airfoil, a trailing edge portion, and upper and lower surfaces extending rearwardly from the leading edge; b. a leading edge slat mounted to said fixed leading edge structure so as to be movable between at least three operating positions, namely a first retracted position for cruise, a second intermediate position, and a third fully deployed position, said leading edge slat comprising: 1. a nose section having an exterior surface and having a spanwise extending structural beam which is positioned rearwardly of said exterior surface, said exterior surface and said structural beam defining a heat exchange chamber to contain anti-icing air which passes through said chamber in heat exchange relationship with said exterior surface; 2. an aft section having a forward portion connecting to the nose section and a rear portion, said aft section having an upper surface portion extending from the front portion to a trailing edge at the rear portion and also having a lower surface portion, said aft section defining a heat exchange passageway means having a forward inlet to receive anti-icing air from said chamber and a rear trailing edge outlet positioned at said trailing edge and opening in a rearward direction from said trailing edge so as to discharge said anti-icing air along a path having a substantial rearward alignment component generally parallel with the upper surface portion of the aft section adjacent to the trailing edge of the slat, said aft section comprising a lower structural section which is adjacent to and extends along said lower surface portion and which comprises a cellular structure to provide structural support at said lower surface portion, said aft section also comprising an upper structural section which is positioned above said lower structural section and which is adjacent to and extends along said uper suface portion, said upper and lower structural sections being in load bearing relationship relative to one another and providing structural support between said upper and lower surfaces, said upper structural section comprising passageway defining wall members which support said upper surface portion and extend in a forward to rear direction from the front portion to the rear portion of the aft section to define a plurality of heat exchange passageways which are in heat exchange relationship with said upper surface portion and which comprise said heat exchange passageway means, c. said leading edge slat being characterized in that: 1. when said leading edge slat is in said retracted position, the nose section of the slat is positioned adjacent to and forwardly of the leading edge airfoil structure, and the trailing edge of the slat is positioned immediately adjacent to the upper surface of the airfoil in a manner that the deicing air discharged from the trailing edge of the slat flows immediately over the upper surface of the airfoil so as to be in heat exchange relationship therewith; 2. with the leading edge member in the intermediate position, the leading edge member is at a location which is further forward than a position of the leading edge member at the retracted position, and the trailing edge of the leading edge member is adjacent to the upper surface of the airfoil at an anti-icing air discharge location which is forwardly of a location where the trailing edge of the leading edge member is positioned when the leading edge member is in the retracted position; 3. with the slat in said fully depoloyed position the trailing edge of the slat is spaced from the leading edge airfoil structure so as to form a slot therewith. d. means to direct anti-icing air into said heat exchange chamber in the nose section so as to cause said anti-icing air to flow through said passageway means in the aft section to pass from the trailing edge of the leading edge member.

Claim 12

The assembly as recited in claim 7, wherein said passageway defining wall members are interconnected in a plurality of generally U-shaped configurations, relative to a cross-section taken across said passageways.

Claim 13

The assembly as recited in claim 7, wherein said trailing edge outlet is so arranged as to cause air discharged therefrom to create a vortex flow over the upper surface of the airfoil.