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US4746284A Expired / Lapsed US ⏱️ 0.0 years remaining

Hot surface direct ignition system for gas furnaces

Assignee: Robertshaw Controls Co
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Filing: 1986-10-10
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Granted: 1988-05-24
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Expires: 2006-10-10
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Abstract

Abstract A low cost hot surface ignition system particularly adapted for use in gas furnaces and the like, the system including low voltage control and timing circuitry effective to control a gas valve and high voltage ignition circuitry incorporating a hot surface silicon carbide igniter disposed in the path of incoming gas and in the heat of the flame when ignition is achieved to effect flame rectification resulting in flame sensing. The system also provides fail-safe operation or safety shutdown of the associated furnace if ignition is not achieved or in the event of a failure of a component of the system.

Inventors

  • 👤 Frederick J. Geary

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 16:25
CPC Classifications
F; F23; F23N; F23N5/00; F23N5/20; F23N5/203; F23Q; F23Q7/00; F23Q7/06; F23Q7/10; F23Q7/12; F23N2225/00; F23N2225/08; F23N2227/00; F23N2227/42; F23N5/02; F23N5/12

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 363 words
A hot surface direct ignition system for gas furnaces and the like, said system comprising, in combination, a high voltage circuit adapted to be connected to a source of high voltage AC current, said high voltage circuit including a silicon carbide hot surface igniter disposed in the path of incoming gas and being subjected to the heat of the flame when gas ignition is obtained whereby flame rectification is effected by said igniter, a low voltage circuit adpated to be connected to a source of low voltage AC current, said low voltage circuit including a thermostatically actuated switch controlling the energization of said low voltage circuit, an electrically operable gas valve, and first and second relays, said first relay having normally open contacts in said high voltage circuit connected in series with said igniter and controlling the energization of said igniter, said second relay having normally open contacts controlling the energization of said gas valve and normally closed contacts controlling the application of low voltage to said low voltage circuit, means for energizing said first relay and said igniter upon closure of said thermostatically actuated switch, first timing means effective to maintain the energization of said first relay and said igniter for a first predetermined period of time, means effective to open said gas valve after said first predetermined period of time to initiate the flow of gas, means operable upon the opening of said gas valve and maintaining the energization of said first relay and said igniter for a second predetermined period of time less than said first predetermined period of time and thereafter deenergizing said first relay, a Darlington transistor controlling the energization of said first relay, a field effect transistor controlling the energization of said second relay, a programmable unijunction transistor connected to said thermostatically actuated switch and controlling the energization of said Darlington transistor and said field effect transistor during said first predetermined period of time and said second predetermined period of time, and means responsive to flame rectification effected by said igniter after deenergization of said first relay for maintaining energization of said second relay and said gas valve by controlling the energization of said field effect transistor.
Claim 2
Dependent Claim 363 words
A hot surface direct ignition system for gas furnaces and the like, said system comprising, in combination, a high voltage circuit adapted to be connected to a source of high voltage AC current, said high voltage circuit including a silicon carbide hot surface igniter disposed in the path of incoming gas and being subjected to the heat of the flame when gas ignition is obtained whereby flame rectification is effected by said igniter, a low voltage circuit adpated to be connected to a source of low voltage AC current, said low voltage circuit including a thermostatically actuated switch controlling the energization of said low voltage circuit, an electrically operable gas valve, and first and second relays, said first relay having normally open contacts in said high voltage circuit connected in series with said igniter and controlling the energization of said igniter, said second relay having normally open contacts controlling the energization of said gas valve and normally closed contacts controlling the application of low voltage to said low voltage circuit, means for energizing said first relay and said igniter upon closure of said thermostatically actuated switch, first timing means effective to maintain the energization of said first relay and said igniter for a first predetermined period of time, means effective to open said gas valve after said first predetermined period of time to initiate the flow of gas, means operable upon the opening of said gas valve and maintaining the energization of said first relay and said igniter for a second predetermined period of time less than said first predetermined period of time and thereafter deenergizing said first relay, a Darlington transistor controlling the energization of said first relay, a field effect transistor controlling the energization of said second relay, a programmable unijunction transistor connected to said thermostatically actuated switch and controlling the energization of said Darlington transistor and said field effect transistor during said first predetermined period of time and said second predetermined period of time, and means responsive to flame rectification effected by said igniter after deenergization of said first relay for maintaining energization of said second relay and said gas valve by controlling the energization of said field effect transistor.
Claim 3
Dependent Claim 22 words
The combination as set forth in claim 1 including means for energizing said igniter in the event flame rectification is momentarily interrupted.
Claim 4
Dependent Claim 57 words
The combination as set forth in claim 2 including rectifier means converting the voltage derived from said low voltage source through said thermostatically actuated switch to DC voltage, and means regulating and filtering the rectified DC voltage derived from said rectifier means and applied to said programmable unijunction transistor, said Darlington transistor and said field effect transistor.

References Cited (Backward Citations)

US3947220A Cited
US4190414A Cited
US4260362A Cited
US4303385A Cited
US4459097A Cited
US4325689A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-24 1991-11-23 1992-05-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-24 1995-11-23 1996-05-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-24 1999-11-23 2000-05-24 $7700.00 Window Closed / Lapsed

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