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US4744035A Expired / Lapsed US ⏱️ 0.0 years remaining

Inspecting textile products

Assignee: BTG International Ltd
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Filing: 1984-07-16
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Granted: 1988-05-10
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Expires: 2004-07-16
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Abstract

Abstract Textile articles are inspected for size, defects by forming an image e.g. in a video camera, capturing data representing at least salient features of the image, comparing the data automatically with reference data, and effecting a selection process in accordance with the result of the comparison. Articles e.g. socks, presented as a succession of imperfectly matched items, can be sorted for size e.g. into categories of leg and foot length.

Inventors

  • 👤 Abdullah Hashim

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 04:40
CPC Classifications
D; D06; D06H; D06H3/00; D06H3/16; G; G01; G01N; G01N21/00; G01N21/84; G01N21/88; G01N21/89; G01N21/892; G01N21/898; G01N21/8983; G01N21/8851; G01N2021/8887; G01N21/95; G01N21/956; G01N21/95607; Y; Y10; Y10S; Y10S209/00; Y10S209/939

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 110 words
A method for processing textile items having elongate portions defining intersecting bisectors, said items being supplied as a collection of imperfectly matched such items, comprising the steps of (a) consistently orienting said items, (b) optically capturing data representing at least salient dimensional features of said consistently oriented items as a function of at least the lengths of said bisectors, (c) comparing said data automatically with reference data, said reference data including lengths of said bisectors for sets of said items, (d) effecting a selection process in accordance with the result of such comparison, and (e) segregating said selected items into sets of matched items by said comparison and selection processes.
Claim 2
Independent Claim 110 words
A method for processing textile items having elongate portions defining intersecting bisectors, said items being supplied as a collection of imperfectly matched such items, comprising the steps of (a) consistently orienting said items, (b) optically capturing data representing at least salient dimensional features of said consistently oriented items as a function of at least the lengths of said bisectors, (c) comparing said data automatically with reference data, said reference data including lengths of said bisectors for sets of said items, (d) effecting a selection process in accordance with the result of such comparison, and (e) segregating said selected items into sets of matched items by said comparison and selection processes.
Claim 3
Dependent Claim 20 words
A method according to claim 1, in which said optically captured data is captured by means of a television camera.
Claim 4
Dependent Claim 21 words
A method according to claim 2, wherein the quality of the optically captured data is enhanced with an image enhancing technique.
Claim 5
Dependent Claim 22 words
A method according to claim 1, wherein said optically captured data is formed into an image comprising a 512×512 array of pixels.
Claim 6
Dependent Claim 29 words
A method according to claim 1, wherein said optically captured data is digitized and stored as digital data in RAM locations of a computer which map onto the image.
Claim 7
Dependent Claim 18 words
A method according to claim 1, in which said items are segregated into pairs of substantially identical items.
Claim 8
Dependent Claim 17 words
A method according to claim 1, in which said items are segregated into sets of complementary items.
Claim 9
Dependent Claim 18 words
A method according to claim 1, in which the items are directed into collecting regions according to size.
Claim 10
Dependent Claim 19 words
A method according to claim 1, in which the items are tagged with information derived from said captured data.
Claim 11
Dependent Claim 37 words
A method according to claim 1, used for sizing socks, said dimensional data comprising the distances from the intersection of the bisectors of the foot and leg to the toe and to the top of the sock.
Claim 12
Dependent Claim 30 words
A method according to claim 1, in which said reference data comprise data representative of a fault-free textile product, and the method is used to detect faults in similar products.
Claim 13
Dependent Claim 54 words
A method according to claim 11, in which data is selected from the captured data by a mask function corresponding to a given type of fault and compared with data selected from said reference data by said mask function, said data being selected by scanning said mask function over the captured and reference data.
Claim 14
Dependent Claim 18 words
A method according to claim 12, in which said mask function defines a 2×2 pixel fault detection module.
Claim 15
Dependent Claim 33 words
A method according to claim 12, in which three mask functions define three different sizes of fault detection module and mask functions are added to produce larger and differently shaped fault detection modules.
Claim 16
Dependent Claim 45 words
A method according to claim 12, in which a statistic is calculated from the said comparison and tested for its departure from a zero statistic indicative of no difference and hence no fault, a fault being indicated at a certain threshold level of said statistic.
Claim 17
Dependent Claim 26 words
A method according to claim 15, said threshold level being adjustable whereby to tune the method to an acceptable compromise between missed faults and false alarms.
Claim 18
Dependent Claim 22 words
A method according to claim 11, in which said selection process comprises selecting items which have acceptable fault levels and rejecting others.
Claim 19
Dependent Claim 16 words
A method of claim 11, in which said selection process comprises marking faults on the products.
Claim 20
Dependent Claim 11 words
A method according to claim 1 wherein said items are socks.
Claim 21
Dependent Claim 113 words
Apparatus for processing textile items having elongate portions defining intersecting bisectors, said items being supplied as a collection of imperfectly matched such items, comprising in combination: (a) means for consistently orienting said items, (b) optical data capture means for capturing data representing at least salient dimensional features of said consistently oriented items as a function of at least the lengths of said bisectors, (c) comparison means for comparing said captured data automatically with reference data, including lengths of said bisectors for sets of said items, (d) selection means adapted to select items from said collection in accordance with the result of said comparison and segregate said selected items into sets of matched items.
Claim 22
Dependent Claim 113 words
Apparatus for processing textile items having elongate portions defining intersecting bisectors, said items being supplied as a collection of imperfectly matched such items, comprising in combination: (a) means for consistently orienting said items, (b) optical data capture means for capturing data representing at least salient dimensional features of said consistently oriented items as a function of at least the lengths of said bisectors, (c) comparison means for comparing said captured data automatically with reference data, including lengths of said bisectors for sets of said items, (d) selection means adapted to select items from said collection in accordance with the result of said comparison and segregate said selected items into sets of matched items.
Claim 23
Dependent Claim 15 words
Apparatus according to claim 20, wherein said optical data capture means comprises a television camera.
Claim 24
Dependent Claim 20 words
Apparatus according to claim 20, said data capture means comprising RAM frame store means storing television frames in digital form.
Claim 25
Dependent Claim 22 words
Apparatus according to claim 20, comprising control means for controlling said optical data capture means to image different areas of said products.
Claim 26
Dependent Claim 21 words
Apparatus according to claim 23, said control means being programmable so as automatically to effect a desired sequence of inspection procedures.
Claim 27
Dependent Claim 16 words
Apparatus according to claim 20, comprising means traversing said products past said optical data capture means.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-10 1991-11-09 1992-05-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-10 1995-11-09 1996-05-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-10 1999-11-09 2000-05-10 $7700.00 Window Closed / Lapsed

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