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US4740425A Expired / Lapsed US ⏱️ 0.0 years remaining

Zinc oxide in poly(arylene sulfide) compositions

Assignee: Phillips Petroleum Co
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Filing: 1986-12-15
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Granted: 1988-04-26
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Expires: 2006-12-15
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Abstract

Abstract Zinc oxide is used in poly(arylene sulfide compositions to improve encapsulation properties and to inhibit color shift. The invention includes electronic components encapsulated with poly(arylene sulfide) compositions containing zinc oxide.

Inventors

  • 👤 John E. Leland
  • 👤 James S. Dix
  • 👤 Robert S. Shue

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 14:41
CPC Classifications
H; H01; H01B; H01B3/00; H01B3/18; H01B3/30; H01B3/301; C; C08; C08K; C08K3/00; C08K3/18; C08K3/20; C08K3/22; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12528; Y10T428/31504; Y10T428/31652; Y10T428/31663

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 95 words
An electronic component encapsulated with a composition comprising: (i) about 25 to about 45 weight percent poly(arylene sulfide), (ii) about 0.1 to about 10 weight percent zinc oxide, (iii) about 5 to about 30 weight percent reinforcement, and (iv) about 40 to about 60 weight percent filler; wherein said weight percentages are based upon the total weight of (i), (ii), (iii) and (iv); and wherein the viscosity of said composition does not exceed about 800 poise as tested on a capillary rheometer at 650° F. and at a shear rate of 1000 (sec) -1 .
Claim 2
Dependent Claim 95 words
An electronic component encapsulated with a composition comprising: (i) about 25 to about 45 weight percent poly(arylene sulfide), (ii) about 0.1 to about 10 weight percent zinc oxide, (iii) about 5 to about 30 weight percent reinforcement, and (iv) about 40 to about 60 weight percent filler; wherein said weight percentages are based upon the total weight of (i), (ii), (iii) and (iv); and wherein the viscosity of said composition does not exceed about 800 poise as tested on a capillary rheometer at 650° F. and at a shear rate of 1000 (sec) -1 .
Claim 3
Dependent Claim 29 words
An electronic component in accordance with claim 1 wherein (i) is poly(phenylene sulfide); wherein said filler is silica; and wherein said reinforcement is glass fibers or calcium silicate fibers.
Claim 4
Dependent Claim 21 words
An electronic component in accordance with claim 2 wherein said composition further comprises 3-mercaptopropyltrimethoxysilane and a hydrogenated conjugated diene/monovinyl-substituted aromatic copolymer.
Claim 5
Dependent Claim 31 words
An electronic component in accordance with claim 1 wherein said component is an integrated circuit with wire leads; and wherein said viscosity of said composition does not exceed about 150 poise.
Claim 6
Dependent Claim 95 words
An electronic component encapsulated with a composition comprising: (i) about 25 to about 45 weight percent poly(arylene sulfide), (ii) about 0.1 to about 10 weight percent zinc oxide, (iii) about 20 to about 50 weight percent reinforcement, and (iv) about 18 to about 38 weight percent filler; wherein said weight percentages are based upon the total weight of (i), (ii), (iii) and (iv); and wherein the viscosity of said composition does not exceed about 1200 poise as tested on a capillary rheometer at 650° F. and at a shear rate of 1000 (sec) -1 .
Claim 7
Dependent Claim 95 words
An electronic component encapsulated with a composition comprising: (i) about 25 to about 45 weight percent poly(arylene sulfide), (ii) about 0.1 to about 10 weight percent zinc oxide, (iii) about 20 to about 50 weight percent reinforcement, and (iv) about 18 to about 38 weight percent filler; wherein said weight percentages are based upon the total weight of (i), (ii), (iii) and (iv); and wherein the viscosity of said composition does not exceed about 1200 poise as tested on a capillary rheometer at 650° F. and at a shear rate of 1000 (sec) -1 .
Claim 8
Dependent Claim 31 words
An electronic component in accordance with claim 5 wherein said reinforcement is selected from glass fibers and calcium silicate fibers; and wherein said filler is selected from talc and calcium sulfate.
Claim 9
Dependent Claim 13 words
An electronic component in accordance with claim 6 wherein (i) is poly(phenylene sulfide).
Claim 10
Dependent Claim 19 words
An electronic component in accordance with claim 5 wherein said component is a capacitor wherein said filler is talc.
Claim 11
Dependent Claim 20 words
An electronic component in accordance with claim 5 wherein said component is a connector wherein said filler is calcium sulfate.
Claim 12
Dependent Claim 49 words
An article of manufacture comprising an electronic component encapsulated with a composition comprising (a) poly(arylene sulfide), (b) zinc oxide, (c) pigment selected from monoazo nickel complex pigment, iron oxide pigment, lead chromate pigment, cadmium sulfo-sulfide pigment, and combinations thereof, and, (d) silane selected from organomercaptosilane, organoaminosilane, and combinations thereof.
Claim 13
Dependent Claim 49 words
An article of manufacture comprising an electronic component encapsulated with a composition comprising (a) poly(arylene sulfide), (b) zinc oxide, (c) pigment selected from monoazo nickel complex pigment, iron oxide pigment, lead chromate pigment, cadmium sulfo-sulfide pigment, and combinations thereof, and, (d) silane selected from organomercaptosilane, organoaminosilane, and combinations thereof.
Claim 14
Dependent Claim 75 words
An article of manufacture according to claim 10 wherein the weight ratio of (a) to (b) is at least about 2.5 to 1 and less than about 2,500 to 1; wherein the weight ratio of (a) to (c) is at least about 2.5 to 1 and less than about 2,500 to 1; and wherein the weight ratio of (a) to (d) is at least about 2.5 to 1 and less than about 2,500 to 1.
Claim 15
Dependent Claim 75 words
An article of manufacture according to claim 10 wherein the weight ratio of (a) to (b) is at least about 10 to 1 and less than about 100 to 1; wherein the weight ratio of (a) to (c) is at least about 10 to 1 and less than about 100 to 1; and wherein the weight ratio of (a) to (d) is at least about 10 to 1 and less than about 100 to 1.
Claim 16
Dependent Claim 13 words
An article of manufacture according to claim 12, wherein (a) is poly(phenylene sulfide).
Claim 17
Dependent Claim 23 words
An article of manufacture according to claim 10 wherein the amount of zinc oxide is sufficient to inhibit a temperature caused color shift.
Claim 18
Dependent Claim 16 words
An article of manufacture according to claim 11 wherein (c) is a monoazo nickel complex pigment.
Claim 19
Dependent Claim 27 words
An article of manufacture according to claim 11 wherein (c) is a combination of (i) iron oxide pigment and (ii) lead chromate pigment or cadmium sulfo-sulfide pigment.
Claim 20
Dependent Claim 12 words
An article of manufacture according to claim 11 wherein (d) is organomercaptosilane.
Claim 21
Dependent Claim 12 words
An article of manufacture according to claim 11 wherein (d) is organoaminosilane.
Claim 22
Dependent Claim 12 words
An article of manufacture according to claim 10 wherein (d) is 3-mercaptopropyltrimethoxysilane.
Claim 23
Dependent Claim 24 words
An article of manufacture according to claim 13 further comprising calcium sulfate; wherein (c) is monoazo nickel complex pigment and (d) is N-{2-[3-(trimethoxysilyl)-propylamino]ethyl}-p-vinylbenzylammonium chloride.
Claim 24
Dependent Claim 28 words
An article of manufacture according to claim 13 further comprising talc; wherein (c) is a combination of iron oxide pigment and cadmium sulfo-sulfide pigment and (d) is 3-mercaptopropyltrimethoxysilane.
Claim 25
Dependent Claim 18 words
An electronic component in accordance with claim 5 further comprising a monoazo nickel complex pigment and an organomercaptosilane.
Claim 26
Dependent Claim 12 words
An electronic component in accordance with claim 5 further comprising an organosilane.
Claim 27
Dependent Claim 98 words
An active electronic component encapsulated with a composition consisting essentially of: (i) about 25 to about 45 weight percent poly(arylene sulfide), (ii) about 0.1 to about 10 weight percent zinc oxide, (iii) about 5 to about 30 weight percent reinforcement, and (iv) about 40 to about 60 weight percent filler; wherein said weight percentages are based upon the total weight of (i), (ii), (iii) and (iv); and wherein the viscosity of said composition does not exceed about 800 poise as tested on a capillary rheometer at 650° F. and at a shear rate of 1000 (sec) -1 .
Claim 28
Dependent Claim 98 words
An active electronic component encapsulated with a composition consisting essentially of: (i) about 25 to about 45 weight percent poly(arylene sulfide), (ii) about 0.1 to about 10 weight percent zinc oxide, (iii) about 5 to about 30 weight percent reinforcement, and (iv) about 40 to about 60 weight percent filler; wherein said weight percentages are based upon the total weight of (i), (ii), (iii) and (iv); and wherein the viscosity of said composition does not exceed about 800 poise as tested on a capillary rheometer at 650° F. and at a shear rate of 1000 (sec) -1 .
Claim 29
Dependent Claim 98 words
A passive electronic component encapsulated with a composition consisting essentially of: (i) about 25 to about 45 weight percent poly(arylene sulfide), (ii) about 0.1 to about 10 weight percent zinc oxide, (iii) about 20 to about 50 weight percent reinforcement, and (iv) about 18 to about 38 weight percent filler; wherein said weight percentages are based upon the total weight of (i), (ii), (iii) and (iv); and wherein the viscosity of said composition does not exceed about 1200 poise as tested on a capillary rheometer at 650° F. and at a shear rate of 1000 (sec) -1 .
Claim 30
Dependent Claim 98 words
A passive electronic component encapsulated with a composition consisting essentially of: (i) about 25 to about 45 weight percent poly(arylene sulfide), (ii) about 0.1 to about 10 weight percent zinc oxide, (iii) about 20 to about 50 weight percent reinforcement, and (iv) about 18 to about 38 weight percent filler; wherein said weight percentages are based upon the total weight of (i), (ii), (iii) and (iv); and wherein the viscosity of said composition does not exceed about 1200 poise as tested on a capillary rheometer at 650° F. and at a shear rate of 1000 (sec) -1 .
Claim 31
Dependent Claim 108 words
An article of manufacture comprising an electronic component encapsulated with a composition consisting essentially of: (a) poly(arylene sulfide), (b) zinc oxide, (c) pigment selected from monoazo nickel complex pigment, iron oxide pigment, lead chromate pigment, cadmium sulfo-sulfide pigment, and combinations thereof, and (d) silane selected from organomercaptosilane, organoaminosilane, and combinations thereof, wherein the weight ratio of (a) to (b) is at least about 2.5 to 1 to about 2,500, to 1; wherein the weight ratio of (a) to (c) is about 2.5 to 1 to about 2,500 to 1; and wherein the weight ratio of (a) to (d) is about 2.5 to 1 to about 2,500 to 1.
Claim 32
Dependent Claim 108 words
An article of manufacture comprising an electronic component encapsulated with a composition consisting essentially of: (a) poly(arylene sulfide), (b) zinc oxide, (c) pigment selected from monoazo nickel complex pigment, iron oxide pigment, lead chromate pigment, cadmium sulfo-sulfide pigment, and combinations thereof, and (d) silane selected from organomercaptosilane, organoaminosilane, and combinations thereof, wherein the weight ratio of (a) to (b) is at least about 2.5 to 1 to about 2,500, to 1; wherein the weight ratio of (a) to (c) is about 2.5 to 1 to about 2,500 to 1; and wherein the weight ratio of (a) to (d) is about 2.5 to 1 to about 2,500 to 1.

References Cited (Backward Citations)

US3725362A Cited
US3994814A Cited
US4395512A Cited
US4659761A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-04-26 1991-10-26 1992-04-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-04-26 1995-10-26 1996-04-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-04-26 1999-10-26 2000-04-26 $7700.00 Window Closed / Lapsed

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