Suspension for heavily loaded haul trucks

Claim 2

A suspension device for heavily loaded trucks comprising: a cylinder; a hollow rod extending upwardly from said cylinder and having a piston slidably insertable within said cylinder, there being a fluid space defined as a volume within said cylinder and said hollow rod, said fluid space having an upper part within said hollow rod and a lower part at least partially within said cylinder, said upper part being relatively smaller than said lower part; silicone fluid within said lower part of said fluid space; and an inert gas in said upper part of said fluid space.

Claim 3

The suspension device of claim 1 in which said gas is nitrogen and there is an interface between said nitrogen and said silicone fluid.

Claim 4

The device of claim 1 further comprising a check valve in said piston, said check valve including a ball and seat and defining a damping orifice through said seat, said check valve and orifice providing controlled communication between said hollow rod and said cylinder.

Claim 5

A suspension device for heavily loaded off-highway trucks comprising: a cylinder; a hollow rod extending upwardly from said cylinder and having a piston slidably insertable within said cylinder, so that there is a fluid space defined within said cylinder and said hollow rod, said fluid space having a lower part and an upper part relatively smaller than said lower part; an inert gas having a high compressibiity provided in said upper part of said fluid space; and a silicone fluid in said lower part of said fluid space.

Claim 6

A suspension device for heavily loaded off-highway trucks comprising: a cylinder; a hollow rod extending upwardly from said cylinder and having a piston slidably insertable within said cylinder, so that there is a fluid space defined within said cylinder and said hollow rod, said fluid space having a lower part and an upper part relatively smaller than said lower part; an inert gas having a high compressibiity provided in said upper part of said fluid space; and a silicone fluid in said lower part of said fluid space.

Claim 7

The suspension device of claim 4 in which said silicone fluid is dimethyl polysiloxane.

Claim 8

The suspension system of claim 4 wherein: a volume of said silicone fluid is in a range of about eight to about twelve times a volume of said inert gas at an initial pressure of between about 800 to about 1200 psi.

Claim 9

The suspension device of claim 1 wherein a volume of said lower part of said fluid space is in a range of about eight to about twelve times a volume of said upper part of said fluid space.

Claim 10

The suspension device of claim 1 wherein an initial pressure of said silicone fluid and said inert gas is about 800 to about 1200 psi.

Claim 11

The suspension device of claim 1 further comprising: a rod end attached to said hollow rod; an overload pad attached to said rod end; and another overload pad attached to said cylinder, said overload pads being engageable for limiting movement of said hollow rod toward said cylinder.

Claim 12

The suspension device of claim 9 comprising a dust cover extending from said rod end toward said cylinder.

Claim 13

The suspension device of claim 1 further comprising a rebound pad disposed above said piston for limiting movement of said hollow rod away from said cylinder.

Claim 14

The suspension device of claim 4 further comprising a rod end attached to a top of said hollow rod; a downwardly facing overload pad attached to said rod end; and an upwardly facing overload pad supported at an upper end of said cylinder, said overload pads being engageable for limiting downward movement of said hollow rod with respect to said cylinder.

Claim 15

The suspension device of claim 4 further comprising a dust cover extending downwardly from said rod end toward said upper end of said cylinder.

Claim 16

The suspension device of claim 4 further comprising an upwardly facing rebound pad disposed above said piston and attached thereto for limiting upward movement of said hollow rod with respect to said cylinder.

Claim 17

The suspension device of claim 5 wherein said dimethyl polysiloxane has a viscosity of at least fifty centistokes.

Claim 18

The suspension devcie of claim 15 wherein said viscosity is in a range of about fifty centistokes to about one hundred centistokes.

Claim 19

A dual fluid suspension apparatus for trucks. said apparatus comprising: a cylinder having an upper end and a lower end; a piston disposed in said cylinder; a hollow rod attached to said piston and extending upwardly thereform out of said cylinder such that a fluid space is defined in said hollow rod and said cylinder, said fluid space having a lower part substantially in said cylinder and a relatively smaller upper part in said hollow rod; a rod end attached to an upper end of said hollow rod; a first overload pad attached to a lower side of said rod end; a second overload pad attached to an upper side of said upper end of said cylinder, said overload pads being matable for limiting movement of said hollow rod toward said cylinder; and a rebound pad attached to an upper side of said piston and engageable with said upper end of said cylinder for limiting upward movement of said hollow rod with respect to said cylinder.

Claim 20

A dual fluid suspension apparatus for trucks. said apparatus comprising: a cylinder having an upper end and a lower end; a piston disposed in said cylinder; a hollow rod attached to said piston and extending upwardly thereform out of said cylinder such that a fluid space is defined in said hollow rod and said cylinder, said fluid space having a lower part substantially in said cylinder and a relatively smaller upper part in said hollow rod; a rod end attached to an upper end of said hollow rod; a first overload pad attached to a lower side of said rod end; a second overload pad attached to an upper side of said upper end of said cylinder, said overload pads being matable for limiting movement of said hollow rod toward said cylinder; and a rebound pad attached to an upper side of said piston and engageable with said upper end of said cylinder for limiting upward movement of said hollow rod with respect to said cylinder.

Claim 21

The apparatus of claim 17 wherein: said lower part of said fluid space is filled with a silicone fluid; and said upper part of said fluid space is filled with a gas.

Claim 22

The apparatus of claim 18 wherein said inert gas is nitrogen.

Claim 23

The apparatus of claim 18 wherein said silicone fluid is dimethyl polysiloxane having a viscosity in a range of about fifty centistokes to about one hundred centistokes.