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US4737404A Expired / Lapsed US ⏱️ 0.0 years remaining

Fused laminated fabric

Assignee: JPMorgan Chase Bank NA
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Filing: 1984-08-16
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Granted: 1988-04-12
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Expires: 2004-08-16
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Abstract

Abstract A laminate and method of making the same, comprising a first fibrous layer thermobonded to fusible thermoplastic fibers entangled into the surface of a second fibrous layer, and a panty liner incorporating such a laminate at the garment facing side thereof.

Inventors

  • 👤 Lauren L. Jackson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 19:21
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/54; A; A61; A61F; A61F13/00; A61F13/15; A61F13/51; A61F13/511; A61F13/51121; A61F13/512; A61F13/514; A61F13/51401; A61F13/15203; A61F13/15211; A61F13/45; A61F13/47; A61F2013/4708; A61F2013/51078; A61F13/53; A61F2013/530802; Y; Y10; Y10S; Y10S428/00; Y10S428/913; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2929; Y10T442/00; Y10T442/30; Y10T442/3146; Y10T442/3154; Y10T442/60; Y10T442/637; Y10T442/638; Y10T442/641

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 156 words
A laminate comprising: a first layer having first and second oppositely facing major surfaces; and a second fibrous layer of base fibers and heat fusible fibers, said second layer having first and second oppositely facing major surfaces, the first major surface of said second fibrous layer being positioned in face-to-face juxtaposition with the second major surface of said first layer, said heat fusible fibers present at least at the first major surface of said second fibrous layer, and entangled with the base fibers of said second layer and arranged in a regular repeating pattern of entangled fiber regions of higher density than the average density of the layer, and interconnecting fibers extending between the entangled fiber regions, said interconnecting fibers being randomly entangled with each other in said entangled regions, said heat fusible fibers of said second fibrous layer being fused to said first layer, whereby said first and second layers are secured to one another.
Claim 2
Dependent Claim 156 words
A laminate comprising: a first layer having first and second oppositely facing major surfaces; and a second fibrous layer of base fibers and heat fusible fibers, said second layer having first and second oppositely facing major surfaces, the first major surface of said second fibrous layer being positioned in face-to-face juxtaposition with the second major surface of said first layer, said heat fusible fibers present at least at the first major surface of said second fibrous layer, and entangled with the base fibers of said second layer and arranged in a regular repeating pattern of entangled fiber regions of higher density than the average density of the layer, and interconnecting fibers extending between the entangled fiber regions, said interconnecting fibers being randomly entangled with each other in said entangled regions, said heat fusible fibers of said second fibrous layer being fused to said first layer, whereby said first and second layers are secured to one another.
Claim 3
Dependent Claim 16 words
A laminate as set forth in claim 1 wherein said first layer is a thermoplastic film.
Claim 4
Dependent Claim 16 words
A laminate as set forth in claim 1 wherein said first layer is a fibrous layer.
Claim 5
Dependent Claim 79 words
A laminate as set forth in claim 1 wherein said interconnecting fibers of said second fibrous layer are disposed in multiple intersecting series of bands wherein, in each series the bands are substantially parallel to each other, and each band contain segments in which the individual interconnecting fibers are substantially parallel to each other, which segments alternate with said entangled fiber regions, and said segments and entangled fiber regions define a regular repeating pattern of apertures through said layer.
Claim 6
Dependent Claim 41 words
A laminate as set forth in claim 1 or 3 in which said first and second fibrous layers are generally coextensive in external dimensions, and wherein said first and second layers are secured to one another only around the periphery thereof.
Claim 7
Dependent Claim 65 words
A laminate as set forth in claim 1 wherein the first major surface of said second fibrous layer includes a higher percentage of said heat fusible fibers than the second major surface of said second fibrous layer, and the second major surface of said second fibrous layer includes a higher percentage of said base fibers than the first major surface of said second fibrous layer.
Claim 8
Dependent Claim 24 words
A laminate as set forth in claim 6 wherein said second fibrous layer includes at least about 10 percent of said heat fusible fibers.
Claim 9
Dependent Claim 26 words
A laminate as set forth in claim 7 wherein said second fibrous layer includes from about 10 to about 90 percent of said heat fusible fibers.
Claim 10
Dependent Claim 47 words
A laminate as set forth in claim 8 wherein said heat fusible fibers are conjugate fibers comprising a low melting point component and a high melting point component, and wherein the low melting point component occupies at least 50 percent of the surface of the conjugate fibers.
Claim 11
Dependent Claim 28 words
A laminate as set forth in claim 11 wherein the high melting point component of said conjugate fibers and said base fibers are formed of the same material.
Claim 12
Dependent Claim 38 words
A laminate as set forth in claim 10 in which said base fibers and the high melting point component of said bicomponent fibers are polyester, and wherein the low melting point component of said conjugate fibers is polyethylene.
Claim 13
Dependent Claim 41 words
A laminate as set forth in claim 11 in which the polyethylene and polyester components of said conjugate fibers are present in a sheath/core configuration, in which the polyester forms the core, and the polyethylene forms the sheath of the fibers.
Claim 14
Independent Claim 163 words
A method of making fibrous laminate, comprising (a) providing a first layer having first and second oppositely facing major surfaces (b) providing a second fibrous layer of base fibers and heat fusible fibers, said second layer having first and second oppositely facing major surfaces, said heat fusible fibers present at least at the first major surface of said second fibrous layer, (c) entangling the fusible fibers with the base fibers of said second layer to form a regular repeating pattern of lightly entangled fiber regions of higher density than the average density of the layer, and interconnecting fibers extending between the lightly entangled fiber regions, said interconnecting fibers being randomly entangled with each other in said lightly entangled regions, (d) positioning the first major surface of said second fibrous layer in face-to-face juxtaposition with the second major surface of said first layer, (e) and heating at least some of said fusible fibers whereby said heat fusible fibers are thermobonded to said first layer.
Claim 15
Independent Claim 163 words
A method of making fibrous laminate, comprising (a) providing a first layer having first and second oppositely facing major surfaces (b) providing a second fibrous layer of base fibers and heat fusible fibers, said second layer having first and second oppositely facing major surfaces, said heat fusible fibers present at least at the first major surface of said second fibrous layer, (c) entangling the fusible fibers with the base fibers of said second layer to form a regular repeating pattern of lightly entangled fiber regions of higher density than the average density of the layer, and interconnecting fibers extending between the lightly entangled fiber regions, said interconnecting fibers being randomly entangled with each other in said lightly entangled regions, (d) positioning the first major surface of said second fibrous layer in face-to-face juxtaposition with the second major surface of said first layer, (e) and heating at least some of said fusible fibers whereby said heat fusible fibers are thermobonded to said first layer.
Claim 16
Dependent Claim 16 words
A method as set forth in claim 13 wherein said first layer is a thermoplastic film.
Claim 17
Dependent Claim 16 words
A method as set forth in claim 13 wherein said first layer is a fibrous layer.
Claim 18
Dependent Claim 28 words
A method as set forth in claim 15 wherein said second fibrous layer is provided by superimposing a layer of fusible fibers on a layer of base fibers.
Claim 19
Dependent Claim 88 words
A method as set forth in claim 13 wherein the fusible and base fibers are entangled said interconnecting fibers of said second fibrous layer are disposed in multiple intersecting series of bands wherein, in each series the bands are substantially parallel to each other, and each band contain segments in which the individual interconnecting fibers are substantially parallel to each other, which segments alternate with said lightly entangled fiber regions, and said segments and lightly entangled fiber regions define a regular repeating pattern of apertures through said layer.
Claim 20
Dependent Claim 24 words
A method as set forth in claim 13 wherein said second fibrous layer includes at least about 10 percent of said heat fusible fibers.
Claim 21
Dependent Claim 47 words
A method as set forth in claim 13 wherein said heat fusible fibers are conjugate fibers comprising a low melting point component and a high melting point component, and wherein the low melting point component occupies at least 50 percent of the surface of the conjugate fibers.
Claim 22
Dependent Claim 38 words
A method as set forth in claim 18 in which said base fibers and the high melting point component of said bicomponent fibers are polyester, and wherein the low melting point component of said conjugate fibers is polyethylene.
Claim 23
Dependent Claim 41 words
A method as set forth in claim 19 in which the polyethylene and polyester components of said conjugate fibers are present in a sheath/core configuration, in which the polyester forms the core, and the polyethylene forms the sheath of the fibers.

References Cited (Backward Citations)

US4160059A Cited
US4081582A Cited
US4490134A Cited
US4542060A Cited
US4536440A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-04-12 1991-10-12 1992-04-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-04-12 1995-10-12 1996-04-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-04-12 1999-10-12 2000-04-12 $7700.00 Window Closed / Lapsed

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