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US4732610A Expired / Lapsed US ⏱️ 0.0 years remaining

Al-Zn-Mg-Cu powder metallurgy alloy

Assignee: Alcoa Corp
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Filing: 1986-02-24
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Granted: 1988-03-22
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Expires: 2006-02-24
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Abstract

Abstract Loose metal particles, or a consolidated metal particle composition, of an aluminum alloy consisting essentially of about 5 to 13% zinc, 1 to 3.5% magnesium, 0.5 to 3.0% copper, with iron being present up to 0.5%, with silicon being present up to 0.4%, plus nickel or cobalt or both being present in an amount effective essentially to place the iron in the incoherent dispersoid Al9(Fe,M)2, M being nickel or cobalt or both, M being present up to 0.75%, plus means being present for forming coherent dispersoids, said means being present up to 1%, balance aluminum.

Inventors

  • 👤 Gregory J. Hildeman
  • 👤 Linda C. Labarre
  • 👤 David J. Brownhill
  • 👤 Arshad Hafeez

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 10:21
CPC Classifications
B; B22; B22F; B22F3/00; B22F3/12; B22F3/16

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 108 words
Loose metal particles of an aluminum alloy consisting essentially of about 5 to 13% zinc, 1 to 3.5% magnesium, 0.5 to 3.0% copper, with iron being present up to 0.5%, with silicon being present up to 0.4%, plus nickel or cobalt or both being present in an amount effective essentially to place the iron in the incoherent dispersoid Al 9 (Fe,M) 2 , M being nickel or cobalt or both, M being present up to 0.75%, pluls means being present for forming coherent dispersoids, said means being present up to 1%, balance aluminum, said means being at least one of the elements Zr, V, Hf, Ta, and Ti.
Claim 2
Dependent Claim 108 words
Loose metal particles of an aluminum alloy consisting essentially of about 5 to 13% zinc, 1 to 3.5% magnesium, 0.5 to 3.0% copper, with iron being present up to 0.5%, with silicon being present up to 0.4%, plus nickel or cobalt or both being present in an amount effective essentially to place the iron in the incoherent dispersoid Al 9 (Fe,M) 2 , M being nickel or cobalt or both, M being present up to 0.75%, pluls means being present for forming coherent dispersoids, said means being present up to 1%, balance aluminum, said means being at least one of the elements Zr, V, Hf, Ta, and Ti.
Claim 3
Dependent Claim 67 words
Metal particles as claimed in claim 1, which, when consolidated, exhibit in a T7 temper a combination of properties compared to 7075-T7 alloy products such that there is an improvement in fracture toughness of at least 5%, an improvement in yield strength of at least 10%, an improvement in fatigue strength at 10 5 cycles, K=3, R=0.1, of at least 10%, with equivalent or superior corrosion resistance.
Claim 4
Dependent Claim 67 words
Metal particles as claimed in claim 1, which, when consolidated, exhibit in a T7 temper a combination of properties compared to 7075-T7 alloy products such that there is an improvement in fracture toughness of at least 10%, an improvement in yield strength of at least 20%, an improvement in fatigue strength at 10 5 cycles, K=3, R=0.1, of at least 20%, with equivalent or superior corrosion resistance.
Claim 5
Dependent Claim 69 words
Metal particles as claimed in claim 1, which, when consolidated, exhibit in a T6 temper a combination of properties compared to 7075-T6 alloy products such that there is an improvement in fracture toughness of at least 5%, an improvement in yield strength of at least 10%, an improvement in fatigue strength at 10 5 cycles, K t =3, R=0.1, of at least 10%, with equivalent or superior corrosion resistance.
Claim 6
Dependent Claim 69 words
Metal particles as claimed in claim 1, which, when consolidated, exhibit in a T6 temper a combination of properties compared to 7075-T6 alloy products such that there is an improvement in fracture toughness of at least 10%, an improvement in yield strength of at least 20%, an improvement in fatigue strength at 10 5 cycles, K t =3, R=0.1, of at least 20%, with equivalent or superior corrosion resistance.
Claim 7
Dependent Claim 13 words
Metal particles as claimed in claim 1, further containing up to 1.0 oxygen.
Claim 8
Dependent Claim 15 words
Metal particles as claimed in claim 1, containing 0.05 to 0.3% total of said elements.
Claim 9
Dependent Claim 15 words
Metal particles as claimed in claim 7, containing 0.1 to 0.2% total of said elements.
Claim 10
Dependent Claim 17 words
Metal particles as claimed in claim 1, wherein the weight ratio Ni/Fe is between 0.8:1 and 4.5:1.
Claim 11
Dependent Claim 19 words
Metal particles as claimed in claim 1, iron being present up to 0.2%, silicon being present up to 0.2%.
Claim 12
Dependent Claim 19 words
Metal particles as claimed in claim 1, iron being present up to 0.1%, silicon being present up to 0.1%.
Claim 13
Dependent Claim 99 words
A consolidated alulminum alloy metal particle composition consisting essentially of about 5 to 13% zinc, 1 to 3.5% magnesium, 0.5 3.0% copper, with iron being present up to 0.5%, with silicon being present up to 0.4%, plus nickel or cobalt or both being present in an amount effective essentially to place the iron in the incoherent dispersoid Al 9 (Fe,M) 2 , M being nickel or cobalt or both, M being present up to 0.75%, plus means being present up to 1%, balance aluminum, said means being at least one of the elements Zr, V, Hf, Ta, and Ti.
Claim 14
Dependent Claim 99 words
A consolidated alulminum alloy metal particle composition consisting essentially of about 5 to 13% zinc, 1 to 3.5% magnesium, 0.5 3.0% copper, with iron being present up to 0.5%, with silicon being present up to 0.4%, plus nickel or cobalt or both being present in an amount effective essentially to place the iron in the incoherent dispersoid Al 9 (Fe,M) 2 , M being nickel or cobalt or both, M being present up to 0.75%, plus means being present up to 1%, balance aluminum, said means being at least one of the elements Zr, V, Hf, Ta, and Ti.
Claim 15
Dependent Claim 66 words
A composition as claimed in claim 12, exhibiting in a T7 temper a combination of properties compared to 7075-T7 alloy products such that there is an improvement in fracture toughness of at least 5%, an improvement in yield strength of at least 10%, an improvement in fatigue strength at 10 5 cycles, K t =3, R=0.1, of at least 10%, with equivalent or superior corrosion resistance.
Claim 16
Dependent Claim 66 words
A composition as claimed in claim 12, exhibiting in a T7 temper a combination of properties compared to 7075-T7 alloy products such that there is an improvement in fracture toughness of at least 10%, an improvement in yield strength of at least 20%, an improvement in fatigue strength at 10 5 cycles K t =3, R=0.1, of at least 20%, with equivalent or superior corrosion resistance.
Claim 17
Dependent Claim 66 words
A composition as claimed in claim 12, exhibiting in a T6 temper a combination of properties compared to 7075-T6 alloy products such that there is an improvement in fracture toughness of at least 5%, an improvement in yield strength of at least 10%, an improvement in fatigue strength at 10 5 cycles, K t =3, =0.1, of at least 10%, with equivalent or superior corrosion resistance.
Claim 18
Dependent Claim 66 words
A composition as claimed in claim 12, exhibiting in a T6 temper a combination of properties compared to 7075-T6 alloy products such that there is an improvement in fracture toughness of at least 10%, an improvement in yield strength of at least 20%, an improvement in fatigue strenght at 10 5 cycles, K t =3, R=0.1, of at least 20%, with equivalent or superior corrosion resistance.
Claim 19
Dependent Claim 13 words
A composition as claimed in claim 12, further containing up to 1.0 oxygen.
Claim 20
Dependent Claim 15 words
A composition as claimed in claim 1, containing 0.05 to 0.3% total of said elements.
Claim 21
Dependent Claim 15 words
A composition as claimed in claim 18, containing 0.1 to 0.2% total of said elements.
Claim 22
Dependent Claim 17 words
A composition as claimed in claim 12, wherein the weight ratio Ni/Fe is between 0.8:1 and 4.5:1.
Claim 23
Dependent Claim 19 words
A composition as claimed in claim 12, iron being present up to 0.2%, silicon being present up to 0.2%.
Claim 24
Dependent Claim 19 words
A composition as claimed in claim 12, iron being present up to 0.1%, silicon being present up to 0.1%.

References Cited (Backward Citations)

US3954458A Cited
US4297136A Cited
US4435213A Cited
US4615735A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-03-22 1991-09-21 1992-03-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-03-22 1995-09-21 1996-03-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-03-22 1999-09-21 2000-03-22 $7700.00 Window Closed / Lapsed

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