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Process for forming a lithographic mask

Assignee: General Electric Co
•
Filing: 1987-04-15
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Granted: 1988-03-15
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Expires: 2007-04-15
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Abstract

Abstract A process is provided for forming a patterned layer of a polymeric material on a substrate for the lithographic processing thereof. A layer of polymeric material is formed on the substrate, embossed to form a pattern of peaks and valleys and dry etched to remove the residual polymeric material in the valleys, thereby exposing a portion of the substrate surface.

Inventors

  • 👤 Louis S. Napoli
  • 👤 John P. Russell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 21:36
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/0002; B; B82; B82Y; B82Y10/00; B82Y40/00

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 57 words
A process of forming a patterned layer on a substrate for the lithographic processing of the substrate comprising: providing a layer of an embossable polymeric material on the substrate; embossing a surface relief pattern in said layer; and dry etching said patterned layer to remove the thin portion thereof, thus exposing a corresponding portion of the substrate.
Claim 2
Dependent Claim 57 words
A process of forming a patterned layer on a substrate for the lithographic processing of the substrate comprising: providing a layer of an embossable polymeric material on the substrate; embossing a surface relief pattern in said layer; and dry etching said patterned layer to remove the thin portion thereof, thus exposing a corresponding portion of the substrate.
Claim 3
Dependent Claim 16 words
A process in accordance with claim 1, wherein the embossable polymeric material is a thermoplastic resin.
Claim 4
Dependent Claim 40 words
A process in accordance with claim 2, wherein the thermoplastic resin is selected from the group consisting of homopolymers of vinyl chloride, styrene, esters of acrylic acid or methacrylic acid, copolymers thereof, copolymers thereof with other monomers, polyimides and polycarbonates.
Claim 5
Dependent Claim 13 words
A process in accordance with claim 3, wherein the resin is poly(vinyl chloride).
Claim 6
Dependent Claim 12 words
A process in accordance with claim 3, wherein the resin is poly(methylmethacrylate).
Claim 7
Dependent Claim 26 words
A process in accordance with claim 1, wherein the polymeric layer is embossed with a master comprised of nickel, an alloy thereof, or chromium plated nickel.
Claim 8
Dependent Claim 16 words
A process in accordance with claim 6, wherein the master is coated with a release agent.
Claim 9
Dependent Claim 16 words
A process in accordance with claim 7, wherein the release agent is a layer of poly(tetrafluoroethylene).
Claim 10
Dependent Claim 25 words
A process in accordance with claim 1, wherein the thin portion of the surface relief pattern of the polymeric layer is removed by plasma etching.
Claim 11
Dependent Claim 18 words
A process in accordance with claim 9, wherein said portion is removed by etching in an oxygen-containing plasma.
Claim 12
Dependent Claim 15 words
A process in accordance with claim 10, wherein the oxygen-containing plasma is an oxygen plasma.
Claim 13
Dependent Claim 23 words
A process in accordance with claim 1, wherein the substrate has two major surfaces and the patterned layer is formed on both surfaces.
Claim 14
Dependent Claim 17 words
A process in accordance with claim 12, wherein the patterned layer is formed on both surfaces simultaneously.
Claim 15
Dependent Claim 23 words
A process in accordance with claim 1, additionally including the step of baking the patterned layer after removal of the thin portion thereof.

References Cited (Backward Citations)

US3923566A Cited
US4357369A Cited
US4670095A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-03-15 1991-09-14 1992-03-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-03-15 1995-09-14 1996-03-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-03-15 1999-09-14 2000-03-15 $7700.00 Window Closed / Lapsed

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