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US4731041A Expired / Lapsed US ⏱️ 0.0 years remaining

Connectable polygonal construction modules

Assignee: Individual
•
Filing: 1986-09-19
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Granted: 1988-03-15
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Expires: 2006-09-19
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Abstract

Abstract Polygonal construction modules are capable of being connected together by their edges and by their faces to create many different three-dimensional shapes. Each module has a generally planar body with edge faces, a top face and a bottom. Each edge face has a plurality of outwardly projecting fingers designed to provide a snap-together lateral interlock between fingers of adjacent modules while permitting hinging or rotation between modules on an axis parallel to the side face. Projecting upwardly from each top face is at least one annular connector element for establishing a friction fit with a like connector element in face-to-face interlocking engagement. The connector element includes a series of projections arranged in a uniform circular array, each projection being segmental in shape with radial side walls. The space between each pair of projections is the same shape and size as each projection whereby to snugly receive and hold a projection of a like connector element solely by frictional contact between engaging projection side walls. The body portion directly beneath each connector element is thin relative to the height and width of each projection to thereby provide the array as a whole with substantially greater flexibility than the intrinsic flexibility of each projection. In this manner, dimensional inaccuracies of the projections are accommodated when engaged with a like connector element, thereby enhancing the firmness of frictional contact between engaging projection side walls.

Inventors

  • 👤 James T. Ziegler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 22:09
CPC Classifications
A; A63; A63H; A63H33/00; A63H33/04; A63H33/06; A63H33/065

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 232 words
A polygonal construction module comprising a body portion having edge faces, a top face and a bottom face, each said edge face having a plurality of substantially identical outwardly projecting fingers with substantially identical gaps therebetween, said fingers being arranged to provide a snap-together lateral interlock between fingers of adjacent modules while providing hinging action between modules on an axis parallel to said side face, and at least one annular connector element projecting perpendicularly from the body portion top face for establishing a friction fit with a like connector element in face-to-face interlocking engagement, said connector element comprising a series of projections arranged in a uniform circular array, each projection being segmental in shape with radial side walls and the space between each pair of projections being the same shape and size as each projection whereby to receive a projection of said like connector element when engaged therewith, the engaging projections being held in interlocking engagement solely by frictional contact between engaging projection side walls, and the body portion directly beneath each connector element being thin relative to the height and width of each projection to thereby provide said array as a whole with substantially greater flexibility than the intrinsic flexibility of each projection thereby to accommodate dimensional inaccuracies of the projections when engaged with a said like connector element and enhance the firmness of frictional contact between engaging radial side walls.
Claim 2
Dependent Claim 232 words
A polygonal construction module comprising a body portion having edge faces, a top face and a bottom face, each said edge face having a plurality of substantially identical outwardly projecting fingers with substantially identical gaps therebetween, said fingers being arranged to provide a snap-together lateral interlock between fingers of adjacent modules while providing hinging action between modules on an axis parallel to said side face, and at least one annular connector element projecting perpendicularly from the body portion top face for establishing a friction fit with a like connector element in face-to-face interlocking engagement, said connector element comprising a series of projections arranged in a uniform circular array, each projection being segmental in shape with radial side walls and the space between each pair of projections being the same shape and size as each projection whereby to receive a projection of said like connector element when engaged therewith, the engaging projections being held in interlocking engagement solely by frictional contact between engaging projection side walls, and the body portion directly beneath each connector element being thin relative to the height and width of each projection to thereby provide said array as a whole with substantially greater flexibility than the intrinsic flexibility of each projection thereby to accommodate dimensional inaccuracies of the projections when engaged with a said like connector element and enhance the firmness of frictional contact between engaging radial side walls.
Claim 3
Dependent Claim 13 words
A module according to claim 1 wherein the body portion is generally planar.
Claim 4
Dependent Claim 54 words
A module according to claim 2 comprising a thin walled plastic body portion with integrally formed fingers projecting outwardly from the edges with gaps therebetween, a downwardly extending peripheral rim surrounding said module including said projecting fingers and gaps, and a socket formed on the module bottom face directly beneath said annular connector element.
Claim 5
Dependent Claim 11 words
A module according to claim 3 wherein each socket is circular.
Claim 6
Dependent Claim 16 words
A module according to claim 1 wherein each edge face has three or four projecting fingers.
Claim 7
Dependent Claim 14 words
A module according to claim 5 wherein each annular connector element contains six projections.
Claim 8
Dependent Claim 19 words
A module according to claim 6 wherein each projection extends about 3.5 to 5.0 mm above the top face.
Claim 9
Dependent Claim 11 words
A module according to claim 2, having a triangular body portion.
Claim 10
Dependent Claim 11 words
A module according to claim 2, having a rectangular body portion.
Claim 11
Dependent Claim 252 words
A polygonal construction module comprising a triangular body portion having edge faces, a top face and a bottom face, each said edge face having a plurality of substantially identical outwardly projecting fingers with gaps substantially identical therebetween, said fingers being arranged to provide a snap-together lateral interlock between fingers of adjacent modules while providing hinging action between modules on an axis parallel to said side face, and at least one annular connector element projecting perpendicularly from the body portion top face for establishing a friction fit with a like connector element in face-to-face interlocking engagement, said connector element comprising a series of fewer than ten projections arranged in a uniform circular array having an outer diameter of about 10-20 mm, each projection being segmental in shape with radial side walls and having a height of about 3.5-5.0 mm and the space between each pair of projections being the same shape and size as each projection whereby to receive a projection of said like connector element when engaged therewith, the engaging projections being held in interlocking engagement solely by frictional contact between engaging projection side walls, and the body portion directly beneath each connector element being thin relative to the height and width of each projection to thereby provide said array as a whole with substantially greater flexibility than the intrinsic flexibility of each projection thereby to accommodate dimensional inaccuracies of the projections when engaged with a said like connector element and enhance the firmness of frictional contact between engaging radial side walls.
Claim 12
Dependent Claim 252 words
A polygonal construction module comprising a triangular body portion having edge faces, a top face and a bottom face, each said edge face having a plurality of substantially identical outwardly projecting fingers with gaps substantially identical therebetween, said fingers being arranged to provide a snap-together lateral interlock between fingers of adjacent modules while providing hinging action between modules on an axis parallel to said side face, and at least one annular connector element projecting perpendicularly from the body portion top face for establishing a friction fit with a like connector element in face-to-face interlocking engagement, said connector element comprising a series of fewer than ten projections arranged in a uniform circular array having an outer diameter of about 10-20 mm, each projection being segmental in shape with radial side walls and having a height of about 3.5-5.0 mm and the space between each pair of projections being the same shape and size as each projection whereby to receive a projection of said like connector element when engaged therewith, the engaging projections being held in interlocking engagement solely by frictional contact between engaging projection side walls, and the body portion directly beneath each connector element being thin relative to the height and width of each projection to thereby provide said array as a whole with substantially greater flexibility than the intrinsic flexibility of each projection thereby to accommodate dimensional inaccuracies of the projections when engaged with a said like connector element and enhance the firmness of frictional contact between engaging radial side walls.
Claim 13
Dependent Claim 26 words
A module according to claim 10 wherein the ratio of the thickness of the body portion directly beneath the connector element:projection height is less than 1:4.
Claim 14
Dependent Claim 10 words
A module according to claim 11 having six segmental projections.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-03-15 1991-09-14 1992-03-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-03-15 1995-09-14 1996-03-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-03-15 1999-09-14 2000-03-15 $7700.00 Window Closed / Lapsed

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