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US4728692A Expired / Lapsed US ⏱️ 0.0 years remaining

Thermoplastic elastomer composition

Assignee: Tonen Chemical Corp
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Filing: 1986-06-16
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Granted: 1988-03-01
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Expires: 2006-06-16
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Abstract

Abstract A thermoplastic elastomer composition and process comprising a crystalline polyolefin, halogenated butyl rubber, olefin copolymer rubber, polyolefin modified with, e.g., maleic anhydride, and, optionally nitrile rubber, wherein the halogenated butyl rubber is at least partially crosslinked using a metal oxide and/or chloride, e.g., zinc oxide. Crosslinking is achieved under dynamic mixing conditions and the resulting composition has superior strength, performance and processing properties. Furthermore, use of nitrile rubber imparts improved oil resistance to the composition.

Inventors

  • 👤 Eiji Sezaki
  • 👤 Takashi Mikami
  • 👤 Tsuyoshi Kanai
  • 👤 Toshio Yoshida
  • 👤 Kikuo Tanaka
  • 👤 Masaaki Saito

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 03:08
CPC Classifications
C; C08; C08L; C08L23/00; C08L23/26; C08L23/02; C08L23/04; C08L23/06; C08L23/08; C08L23/0807; C08L23/0815; C08L23/10; C08L23/16; C08L23/28; C08L23/283; C08L51/00; C08L51/06; C08K; C08K3/00; C08K3/18; C08K3/20; C08K3/22; C08L2205/00; C08L2205/03; C08L2205/035; C08L2312/00; C08L53/00; C08L9/00; C08L9/02; C08L91/00

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 122 words
A thermoplstic elastomer composition comprising (A) 10 to 90 parts by weight of crystalline polyolefin, (B) 10 to 90 parts by weight of halogenated butyl rubber, with the total amount of (A) and (B) being 100 parts by weight, (C) 10 to 120 parts by weight of olefin copolymer rubber composed of two or more monoolefins or two or more monoolefins and a non-conjugated diene, and (D) 1 to 90 parts by weight of modified polyolefin formed by reaction with an unsaturated carboxylic acid or a derivative thereof and optionally (E) 2 to 50 parts by weight of nitrile rubber, said composition being at least partially crosslinked in the presence of a crosslinking agent of a metal oxide and/or a metal chloride.
Claim 2
Dependent Claim 122 words
A thermoplstic elastomer composition comprising (A) 10 to 90 parts by weight of crystalline polyolefin, (B) 10 to 90 parts by weight of halogenated butyl rubber, with the total amount of (A) and (B) being 100 parts by weight, (C) 10 to 120 parts by weight of olefin copolymer rubber composed of two or more monoolefins or two or more monoolefins and a non-conjugated diene, and (D) 1 to 90 parts by weight of modified polyolefin formed by reaction with an unsaturated carboxylic acid or a derivative thereof and optionally (E) 2 to 50 parts by weight of nitrile rubber, said composition being at least partially crosslinked in the presence of a crosslinking agent of a metal oxide and/or a metal chloride.
Claim 3
Dependent Claim 20 words
The composition of claim 1 wherein said halogenated butyl rubber is chlorinated butyl or brominated butyl rubber or mixtures thereof.
Claim 4
Dependent Claim 22 words
The composition of claim 1 wherein said olefin copolymer rubber is ethylene-propylene copolymer rubber or ethylene-propylene non-conjugated diolefin rubber or mixtures thereof.
Claim 5
Dependent Claim 10 words
The composition of claim 1 wherein said metal is zinc.
Claim 6
Dependent Claim 14 words
The composition of claim 1 wherein said crystalline polyolefin is polypropylene or propylene-ethylene copolymer.
Claim 7
Dependent Claim 20 words
The composition of claim 1 wherein said unsaturated carboxylic acid or derivative is maleic acid, maleic anhydride or endobicyclo-[2.2.1]-5-heptene-2,3-dicarboxylic anhydride.
Claim 8
Dependent Claim 9 words
The composition of claim 4 further comprising magnesium oxide.
Claim 9
Dependent Claim 9 words
The composition of claim 1 further comprising a softener.
Claim 10
Dependent Claim 63 words
The composition of claim 1 wherein component (A) is present at 20 to 70 parts by weight, component (B) is present at 30 to 80 parts by weight, component (C) is present at 10 to 50 parts by weight, component (D) is present at 5 to 50 parts by weight and optional component (E) is present at 5 to 30 parts by weight.
Claim 11
Dependent Claim 29 words
The composition of claim 1 wherein said crosslinking agent is present at 0.2 to 10 parts by weight per hundred parts by weight of components (A) through (E) inclusive.
Claim 12
Dependent Claim 9 words
The composition of claim 1 further comprising inorganic filler.
Claim 13
Dependent Claim 14 words
The composition of claim 1 wherein said olefin copolymer rubber is not substantially crosslinked.
Claim 14
Dependent Claim 10 words
The composition of claim 1 including said optional component (E).
Claim 15
Dependent Claim 160 words
A process for preparing a thermoplastic elastomer composition comprising (A) 10 to 90 parts by weight of crystalline polyolefin, (B) 10 to 90 parts by weight of halogenated butyl rubber, with the total amount of (A) and (B) being 100 parts by weight, (C) 10 to 120 parts by weight of olefin copolymer rubber composed of two or more monoolefins or two or more monoolefins and a non-conjugated diene, and (D) 1 to 90 parts by weight of modified polyolefin formed by reaction with an unsaturated carboxylic acid or a derivative thereof, and optionally (E) 2 to 50 parts by weight of nitrile rubber, wherein said components (A), (B), (C), (D) and when used (E), are brought into mixing contact with one another in the molten state and a crosslinking agent comprising a metal oxide and/or metal chloride is added to said components and mixing in the molten state is continued until at least partial crosslinking of said composition occurs.
Claim 16
Dependent Claim 160 words
A process for preparing a thermoplastic elastomer composition comprising (A) 10 to 90 parts by weight of crystalline polyolefin, (B) 10 to 90 parts by weight of halogenated butyl rubber, with the total amount of (A) and (B) being 100 parts by weight, (C) 10 to 120 parts by weight of olefin copolymer rubber composed of two or more monoolefins or two or more monoolefins and a non-conjugated diene, and (D) 1 to 90 parts by weight of modified polyolefin formed by reaction with an unsaturated carboxylic acid or a derivative thereof, and optionally (E) 2 to 50 parts by weight of nitrile rubber, wherein said components (A), (B), (C), (D) and when used (E), are brought into mixing contact with one another in the molten state and a crosslinking agent comprising a metal oxide and/or metal chloride is added to said components and mixing in the molten state is continued until at least partial crosslinking of said composition occurs.
Claim 17
Dependent Claim 12 words
The process of claim 14 wherein partial crosslinking occurs in component (B).
Claim 18
Dependent Claim 9 words
The process of claim 14 further comprising magnesium oxide.
Claim 19
Dependent Claim 9 words
The process of claim 14 further comprising a softener.
Claim 20
Dependent Claim 9 words
The process of claim 14 further comprising inorganic filler.
Claim 21
Dependent Claim 10 words
The process of claim 14 further comprising optional ingredient (E).
Claim 22
Dependent Claim 53 words
The process of claim 19 wherein component (A) is polypropylene or propylene-ethylene block copolymer, component (B) is chlorinated or brominated butyl rubber, component (C) is ethylene-propylene or ethylene-propylene non-conjugated diolefin rubber, component (D) is modified by reaction with an unsaturated carboxylic acid or a derivative thereof and said crosslinking agent metal is zinc.
Claim 23
Dependent Claim 29 words
The process of claim 14 wherein said cross-linking agent is present at 0.2 to 10 parts by weight per hundred parts by weight of components (A) through (E) inclusive.
Claim 24
Dependent Claim 10 words
The process of claim 20 including said optional component (E).
Claim 25
Dependent Claim 52 words
The composition of claim 1 wherein component (A) is polypropylene or propylene-ethylene copolymer, component (B) is chlorinated or brominated butyl rubber, component (C) is ethylene-propylene or ethylene-propylene non-conjugated diolefin rubber, component (D) is modified by reaction with an unsaturated carboxylic acid or a derivative thereof and said crosslinking agent metal is zinc.
Claim 26
Dependent Claim 10 words
The composition of claim 23 including said optional component (E).

References Cited (Backward Citations)

US3904470A Cited
US4048261A Cited
US4130534A Cited
US4299931A Cited
JPS56159239A Cited
US4409365A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-03-01 1991-08-31 1992-03-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-03-01 1995-08-31 1996-03-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-03-01 1999-08-31 2000-03-01 $7700.00 Window Closed / Lapsed

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