Laminate type manifold gasket

Claim 2

A manifold gasket for an internal combustion engine adapted to be placed between a manifold and a cylinder head to surround an exhaust hole for an exhaust fluid passage, comprising: a first outer plate having a first hole corresponding to the exhaust hole, said first outer plate abutting against the manifold and being made of a stainless steel plate having high heat resistance and low heat conductivity against exhaust gas and Micro Vickers Hardness of about 180 Hmv, a second outer plate having a second hole corresponding to the exhaust hole, said second outer plate abutting against the cylinder head and being made of a mild metal plate having an outer surface with anti-rust property and Micro Vickers Hardness of about 120 Hmv, said second outer plate being thicker than the first outer plate, and at least two inner plates situated between the first and second outer plates, each inner plate having a third hole corresponding to the exhaust hole and a bead adjacent the third hole to surround the third hole, said bead extending substantially perpendicularly to the horizontal plane of the inner plate and having a top portion, said first and second outer plates and inner plates being arranged and connected together so that portions of the inner plates slide relative to the first and second outer plates due to expansion and contraction properties of the plates as they are effected by the temperature and pressure they are under and the beads of the two inner plates absorb pressure applied perpendicularly to the inner plates and seal between the manifold and the cylinder head, said first and second outer plates being softer than the inner plates to thereby prevent damage of the beads of the inner plates when an extreme high pressure is applied to the beads.

Claim 3

A manifold gasket according to claim 1, in which said first and second outer plates and the inner plates are connected by spot welding at portions away from the exhaust hole so that the plates slide with each other.

Claim 4

A manifold gasket according to claim 2, in which said two inner plates are arranged between the first and second outer plates so that the top portions of the inner plates orient inwardly to face toward each other to provide a plurality of corrugated beads at the beads when a pressure is applied between the first and second outer plates.

Claim 5

A manifold gasket according to claim 2, in which said two inner plates are arranged between the first and second outer plates so that the top portions of the inner plates orient outwardly to face away from each other to provide a plurality of corrugated beads at the beads when a pressure is applied between the first and second outer plates.

Claim 6

A manifold gasket assembly for an internal combustion engine adapted to be placed between a manifold and a cylinder head to surround exhaust holes for exhaust fluid passages, comprising: a plurality of gasket structures connected to each other, each gasket structure including: a first outer plate having a first hole corresponding to the exhaust hole, said first outer plate abutting against the manifold and being made of a metal plate having high heat resistance and low heat conductivity against exhaust gas, a second outer plate having a second hole corresponding to the exhaust hole, said second outer plate abutting against the cylinder head and being made of a mild metal plate having an outer surface with anti-rust property, said second outer plate being thicker than the first outer plate, and at least two inner plates situated between the first and second outer plates, each inner plate having a third hole corresponding to the exhaust hole and a bead adjacent the third hole to surround the third hole, said bead extending substantially perpendicularly to the horizontal plane of the inner plate and having a top portion, said first and second outer plates and inner plates being arranged and connected together so that portions of the inner plates slide relative to the first and second outer plates due to expansion and contraction properties of the plates as they are effected by the temperature and pressure they are under and the beads of the two inner plates absorb pressure applied perpendicularly to the inner plates and seal between the manifold and the cylinder head, said first and second outer plates being softer than the inner plates to thereby prevent damage of the beads of the inner plates when an extreme high pressure is applied to the beads, and at least one connecting member integrally formed with the second outer plate for connecting the adjacent gasket structures, said connecting member having a buffer member so that when the engine having the gasket assembly therein is operated, the gasket structures can be securely situated in position with each other without being affected by expansion of engine parts by heat.

Claim 7

A manifold gasket assembly for an internal combustion engine adapted to be placed between a manifold and a cylinder head to surround exhaust holes for exhaust fluid passages, comprising: a plurality of gasket structures connected to each other, each gasket structure including: a first outer plate having a first hole corresponding to the exhaust hole, said first outer plate abutting against the manifold and being made of a metal plate having high heat resistance and low heat conductivity against exhaust gas, a second outer plate having a second hole corresponding to the exhaust hole, said second outer plate abutting against the cylinder head and being made of a mild metal plate having an outer surface with anti-rust property, said second outer plate being thicker than the first outer plate, and at least two inner plates situated between the first and second outer plates, each inner plate having a third hole corresponding to the exhaust hole and a bead adjacent the third hole to surround the third hole, said bead extending substantially perpendicularly to the horizontal plane of the inner plate and having a top portion, said first and second outer plates and inner plates being arranged and connected together so that portions of the inner plates slide relative to the first and second outer plates due to expansion and contraction properties of the plates as they are effected by the temperature and pressure they are under and the beads of the two inner plates absorb pressure applied perpendicularly to the inner plates and seal between the manifold and the cylinder head, said first and second outer plates being softer than the inner plates to thereby prevent damage of the beads of the inner plates when an extreme high pressure is applied to the beads, and at least one connecting member integrally formed with the second outer plate for connecting the adjacent gasket structures, said connecting member having a buffer member so that when the engine having the gasket assembly therein is operated, the gasket structures can be securely situated in position with each other without being affected by expansion of engine parts by heat.

Claim 8

A manifold gasket assembly according to claim 5, in which said first outer plate is a stainless steel plate having Micro Vickers Hardness of about 180 Hmv, and the second outer plate is a mild metal plate having Micro Vickers Hardness of about 120 Hmv.

Claim 9

A manifold gasket assembly according to claim 6, in which said first and second outer plates and the inner plates are connected by spot welding at portions away from the exhaust hole so that the plates slide with each other.

Claim 10

A manifold gasket assembly according to claim 7, in which said two inner plates are arranged between the first and second outer plates so that the top portions of the inner plates orient inwardly to face toward each other to provide a plurality of corrguated beads at the beads when a pressure is applied between the first and second outer plates.

Claim 11

A manifold gasket assembly according to claim 7, in which said two inner plates are arranged between the first and second outer plates so that the top portions of the inner plates orient outwardly to face away from each other to provide a plurality of corrugated beads at the beads when a pressure is applied between the first and second outer plates.