Commutator motor of a closed design with an external electrical connector housing

Claim 2

A motor commutator of closed design which can be inserted into an opening of a motor housing comprising: (a) a brush assembly (2); (b) a plug housing (3) separate from said brush assembly and extending radially outwardly of said motor housing, said housing having at least a first and a second axially extending pocket, (31, 32), said pockets terminating in corresponding first and second axial service openings, said first pocket having an end wall (37) opposite said first service opening, and first and second radial wire openings in communication with said first and second service openings respectively; (c) terminal plugs (7, 8), said plugs having inner connecting ends (72, 82) disposed within said first pocket and external terminal ends (71, 81) extending through said end wall for connection to a service line; (d) interference means disposed in said second pocket; and (e) wiring means disposed in said wire openings for interconnecting said interference means, said terminal plugs and said brushes.

Claim 3

The motor commutator of claim 1 further comprising cover cap means for closing said service and wiring openings.

Claim 4

The motor commutator according to claim 2 wherein the cover cap means (4) has a first cover part (41) closing the service openings and lip means (42, 43, 44) formed thereon for closing the wire openings.

Claim 5

Commutator motor according to claim 3 wherein, in the vicinity of the first wire opening, the wire means are tightly surrounded by fusing the lip means and a wall part of the first pocket (31).

Claim 6

Commutator motor according to claim 1 further comprising a seal (13) interposed between the plug housing (3) and the motor housing (1) in the region of the second wire opening.

Claim 7

The commutator of claim 1 further comprising a casting material for closing said openings.

Claim 8

Commutator motor according to claim 1 further comprising a covering sleeve (9) attached to the brush assembly which extends in the circumferential direction along an inner wall of the motor housing (1) and surrounds the brush assembly.

Claim 9

Commutator motor according to claim 1 further comprising a flexible interference suppression ground line (10) connected to said wire means and said brush assembly, said line being clamped between the wall of the motor housing (1) and said plug housing to form a close fit.

Claim 10

Commutator motor according to claim 1 wherein the terminal plugs (7, 8) and the interference suppression means are pre-assembled so that they can be inserted through the service opening and the wire opening into the pockets.

Claim 11

A motor commutator of closed design which can be inserted into an opening of a motor housing comprising (a) a brush assembly (2); (b) a plug housing (3) extending radially outwardly of said motor housing, said housing having at least a first and a second axially extending pocket, (31, 32), said pockets terminating in corresponding first and second axial service openings, said first pocket having an end wall (37) opposite said first service opening, and first and second radial wire openings in communication with said first and second service openings respectively; (c) terminal plugs (7, 8), said plugs having inner connecting ends (72, 82) disposed within said first pocket and external terminal ends (71, 81) extending through said end wall for connection to a service line; (d) interference means disposed in said second pocket; (e) wiring means disposed in said wire openings for interconnecting said interference means said terminal plugs and said brushes; and (f) cover cap (4) means for closing said service and wiring openings, said cover cap means being welded by ultrasound at least in the region of the first pocket, making a seal there with or all sides.

Claim 12

A motor commutator of closed design which can be inserted into an opening of a motor housing comprising (a) a brush assembly (2); (b) a plug housing (3) extending radially outwardly of said motor housing, said housing having at least a first and a second axially extending pocket, (31, 32), said pockets terminating in corresponding first and second axial service openings, said first pocket having an end wall (37) opposite said first service opening, and first and second radial wire openings in communication with said first and second service openings respectively; (c) terminal plugs (7, 8), said plugs having inner connecting ends (72, 82) disposed within said first pocket and external terminal ends (71, 81) extending through said end wall for connection to a service line; (d) interference means disposed in said second pocket; (e) wiring means disposed in said wire openings for interconnecting said interference means said terminal plugs and said brushes; and (f) cover cap (4) means for closing said service and wiring openings, said cover cap means being welded by ultrasound at least in the region of the first pocket, making a seal there with or all sides.

Claim 13

A motor commutator of closed design which can be inserted into an opening of a motor housing comprising (a) a brush assembly (2); (b) a plug housing (3) extending radially outwardly of said motor housing, said housing having at least a first and a second axially extending pocket, (31, 32), said pockets terminating in corresponding first and second axial service openings, said first pocket having an end wall (37) opposite said first service opening, and first and second radial wire openings in communication with said first and second service openings respectively; (c) terminal plugs (7, 8), said plugs having inner connecting ends (72, 82) disposed within said first pocket and external terminal ends (71, 81) extending through said end wall for connection to a service line; (d) interference means disposed in said second pocket; (e) wiring means disposed in said wire openings for interconnecting said interference means said terminal plugs and said brushes; (f) a covering sleeve (9) attached to the brush assembly which extends in the circumferential direction along an inner wall of the motor housing (1) and surrounds the brush assembly; and (g) an end cap (91) for closing off said covering sleeve.

Claim 14

A motor commutator of closed design which can be inserted into an opening of a motor housing comprising (a) a brush assembly (2); (b) a plug housing (3) extending radially outwardly of said motor housing, said housing having at least a first and a second axially extending pocket, (31, 32), said pockets terminating in corresponding first and second axial service openings, said first pocket having an end wall (37) opposite said first service opening, and first and second radial wire openings in communication with said first and second service openings respectively; (c) terminal plugs (7, 8), said plugs having inner connecting ends (72, 82) disposed within said first pocket and external terminal ends (71, 81) extending through said end wall for connection to a service line; (d) interference means disposed in said second pocket; (e) wiring means disposed in said wire openings for interconnecting said interference means said terminal plugs and said brushes; (f) a covering sleeve (9) attached to the brush assembly which extends in the circumferential direction along an inner wall of the motor housing (1) and surrounds the brush assembly; and (g) an end cap (91) for closing off said covering sleeve.