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Melt-fusible co-polyimide from diamine mixture

Assignee: Fiberite Inc
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Filing: 1985-04-29
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Granted: 1988-02-16
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Expires: 2005-04-29
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Abstract

Abstract Melt-fusible copolyimides based on pyromellitic anhydride and two defined classes of aromatic diamines, at least one diamine of each class being incorporated into the polyimide, each diamine class being present in an amount of 10-90 mole percent of the total diamine content (100 mole percent), melt below about 400 DEG C. and can be fabricated into articles, or can be applied to either fibrous or nonfibrous substrates to make prepregs, tapes, etc., which then are shaped into final articles, such as printed circuit boards or aircraft panels.

Inventors

  • 👤 Thomas P. Gannett
  • 👤 Robert J. Kassal
  • 👤 Rolland S. Ro
  • 👤 Julius Uradnisheck

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 18:46
CPC Classifications
C; C08; C08G; C08G73/00; C08G73/06; C08G73/10; C08G73/1067; C08G73/1071; C08G73/1042; C08G73/1057; C08G73/1064; H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0313; H05K1/032; H05K1/0346; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31721

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 300 words
A melt-fusible copolyimide consisting essentially of two types of repeating units ##STR5## where Q is at least one divalent organic radical represented by the following formula (3): ##STR6## where G is selected from the group consisting of isopropylidene, O, S, CH 2 , SO 2 , and CO; and n is 0 or 1; the terminal bonds being in a position other than the ortho position to any other covalent bond; and X is at least one divalent organic radical represented by the following formula (4): ##STR7## where G' is selected from the group consisting of O, S, SO 2 , and CO; each of m, p, and q individually is 0 or 1; but, when any one of m, p, and q is other than 0, then at least two of m, p, and q are 1: Z is hydrogen, phenyl, or one of ##STR8## but when m=p=q=zero, Z is other than hydrogen and is in a position other than in the ortho position with respect to both terminal bonds, and the two terminal bonds are in positions other than ortho to each other; further provided that any aromatic ring other than the aromatic rings carrying the pendant covalent bonds are substituted or may be substituted by cholorine, so long as the number of chlorine atoms in the molecule does not exceed 4, and the maximum number of chlorine atoms per aromatic ring is 2; the mole proportion, t, of the repeating units of the type represented by formula (1) being about 10-90%, and the mole proportion, u, of the repeating units represented by formula (2) being about 90-10%, the minimum value of u being such that u=100-10(m+p)-15(q+n)-0.3(z-l) mole %, where z is the formula weight of Z; u always being calculated for X having the smallest formula weight.
Claim 2
Dependent Claim 300 words
A melt-fusible copolyimide consisting essentially of two types of repeating units ##STR5## where Q is at least one divalent organic radical represented by the following formula (3): ##STR6## where G is selected from the group consisting of isopropylidene, O, S, CH 2 , SO 2 , and CO; and n is 0 or 1; the terminal bonds being in a position other than the ortho position to any other covalent bond; and X is at least one divalent organic radical represented by the following formula (4): ##STR7## where G' is selected from the group consisting of O, S, SO 2 , and CO; each of m, p, and q individually is 0 or 1; but, when any one of m, p, and q is other than 0, then at least two of m, p, and q are 1: Z is hydrogen, phenyl, or one of ##STR8## but when m=p=q=zero, Z is other than hydrogen and is in a position other than in the ortho position with respect to both terminal bonds, and the two terminal bonds are in positions other than ortho to each other; further provided that any aromatic ring other than the aromatic rings carrying the pendant covalent bonds are substituted or may be substituted by cholorine, so long as the number of chlorine atoms in the molecule does not exceed 4, and the maximum number of chlorine atoms per aromatic ring is 2; the mole proportion, t, of the repeating units of the type represented by formula (1) being about 10-90%, and the mole proportion, u, of the repeating units represented by formula (2) being about 90-10%, the minimum value of u being such that u=100-10(m+p)-15(q+n)-0.3(z-l) mole %, where z is the formula weight of Z; u always being calculated for X having the smallest formula weight.
Claim 3
Dependent Claim 36 words
The copolyimide of claim 1 in which Q is the divalent radical remaining after removal of the amine groups from bis(4-aminophenyl)methane, and X is the divalent radical remaining after removal of the amine groups from 2,2-bis(4-aminophenoxyphenyl)-propane.
Claim 4
Dependent Claim 37 words
The copolyimide of claim 1 in which Q is the divalent radical remaining after removal of the amine groups from 4,4'-diaminodiphenyl ether, and X is the divalent radical remaining after removal of the amine groups from 1,3-bis(3-aminophenoxy)benzene.
Claim 5
Dependent Claim 25 words
A polyimide of claim 1 wherein the divalent radical Q is obtained by removing the amine groups from at least one of the following diamines:
Claim 6
Dependent Claim 9 words
4'-diaminodiphenyl ether; 4,4'-diaminodiphenylmethane; 1,3-diaminobenzene; 1,4-diaminobenzene; 1,4-diaminodiphenylsulfone; and 1,4-diaminodiphenyl sulfide.
Claim 7
Dependent Claim 9 words
4'-diaminodiphenyl ether; 4,4'-diaminodiphenylmethane; 1,3-diaminobenzene; 1,4-diaminobenzene; 1,4-diaminodiphenylsulfone; and 1,4-diaminodiphenyl sulfide.
Claim 8
Dependent Claim 31 words
A polyimide of claim 1 wherein the divalent radical X is obtained by removing the amine groups from at least one of the following diamines: 1,3-bis(3-aminophenoxybenzene); 2,2-bis(4-aminophenoxyphenyl)propane; 2,2-bis(4-aminophenoxy-3,5-dichlorophenyl)-propane; 2-(2,4-diaminophenoxy)biphenyl; and 2-phenyl-1,4-bis(4-aminophenoxy)-benzene.
Claim 9
Dependent Claim 48 words
A prepreg consisting essentially of a fibrous substrate impregnated with a concentrated solution of a polyimide of claim 1 in an appropriate solvent, the amount of volatiles being about 25 weight percent or less, and the volume proportion of fibers, on volatiles-free basis, being up to about 70%.
Claim 10
Dependent Claim 14 words
A prepreg of claim 6 wherein the volatiles content is about 10-20 weight percent.
Claim 11
Dependent Claim 17 words
A prepreg of claim 6 wherein the volume proportion of fibers, on volatiles-free basis is about 40-65%.
Claim 12
Dependent Claim 18 words
A cured prepreg obtained by impregnating a fibrous substrate with an end-capped nonstoichiometric molten polyimide of claim 1.
Claim 13
Dependent Claim 47 words
A precursor solution for making a polyimide of claim 1, consisting essentially of pyromellitic anhydride, a diamine H 2 NQNH 2 , and diamine H 2 NXNH 2 in an appropriate solvent and in appropriate stoichiometric proportions to form after complete reaction a polyimide of claim 1.
Claim 14
Dependent Claim 73 words
A precursor solution for making an end capped polyimide of claim 1, consisting essentially of pyromellitic anhydride, a diamine H 2 NQNH 2 , a diamine H 2 NXNH 2 , and an end-capping agent in an appropriate solvent and in such proportions that there is present in the solution an excess of either a diamine or pyromellitic dianhydride, and the amount of the end-capping agent is about stoichiometrically equivalent to that excess.
Claim 15
Dependent Claim 18 words
A filled polyimide composition consisting essentially of a polyimide of claim 1 and a fibrous or particulate filler.
Claim 16
Dependent Claim 23 words
A filled polyimide composition of claim 12, wherein the filler is fibrous and its content in the composition is about 5-70 volume percent.
Claim 17
Dependent Claim 20 words
A filled polyimide composition of claim 12, wherein the filler is particulate and its content is about 5-50 volume percent.
Claim 18
Dependent Claim 16 words
A filled polyimide composition of claim 14, wherein the filler content is about 5-25 volume percent.
Claim 19
Dependent Claim 17 words
A fabricated polyimide article made by extrusion, compression, casting, injection, or drawing a polyimide of claim 1.
Claim 20
Dependent Claim 19 words
A fabricated filled polyimide article made by compression, extrusion, casting, injection, or drawing a filled polyimide of claim 12.

References Cited (Backward Citations)

US3234181A Cited
US3959350A Cited
US3845018A Cited
US4017459A Cited
GB1542768A Cited
US4336175A Cited
JPS58149916A Cited
US4576857A Cited
US4485140A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-02-15 1991-08-17 1992-02-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-02-15 1995-08-17 1996-02-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-02-15 1999-08-17 2000-02-16 $7700.00 Window Closed / Lapsed

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