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US4723998A Expired / Lapsed US ⏱️ 0.0 years remaining

Recovery of gold from carbonaceous ores by simultaneous chlorine leach and ion exchange resin adsorption process

Assignee: Freeport Mcmoran Inc
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Filing: 1985-11-29
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Granted: 1988-02-09
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Expires: 2005-11-29
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Abstract

Abstract A gold recovery process is disclosed in which the gold content of ores, including carbonaceous ores or mixtures of carbonaceous and oxide ores, is extracted by a simultaneous chlorine leach and ion exchange resin adsorption procedure. The process eliminates or reduces the degree of oxygenation and cyanidation required to conduct a standard gold extraction process.

Inventors

  • 👤 Gregory R. O'Neil

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 20:01
CPC Classifications
C; C22; C22B; C22B11/00; C22B11/06; C22B3/00; C22B3/20; C22B3/42; Y; Y02; Y02P; Y02P10/00; Y02P10/20; Y10; Y10S; Y10S423/00; Y10S423/09; Y10S423/14

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 204 words
A process to recover gold, comprising: (a) wetting a gold-containing ore to form an aqueous ore slurry; (b) contacting said aqueous ore slurry simultaneously with (i) a chlorine providing compound, said chlorine providing compound being a member selected from the group consisting of chlorine gas, sodium hypochlorite, potassium hypochlorite, and mixtures of these, whereby chlorine complexes and solubilizes said gold from said ore and (ii) an ion exchange resin, said ion exchange resin being selective toward said complexed, solubilized gold and adsorbs said complexed, solubilized gold from said aqueous ore slurry, said resin being a member selected from the group consisting of (a) styrene-DVB copolymers having a base pH and a quaternary ammonium functional group, (b) styrene-DVB copolymers having a base pH and a tertiary amine functional group, (c) non-ionic acrylic ester polymers, (d) polystyrene polymers having a base pH and a quaternary ammonium functional group, (e) chelating styrene-DVB copolymers having an aminodiacetic functional group, (f) non-ionic polystyrene polymers and (g) mixtures of these; (c) separating said adsorbed gold from said aqueous ore slurry with a means for removing said gold loaded ion exchange resin; and (d) processing said gold loaded ion exchange resin by a means for stripping said gold from said resin.
Claim 2
Dependent Claim 204 words
A process to recover gold, comprising: (a) wetting a gold-containing ore to form an aqueous ore slurry; (b) contacting said aqueous ore slurry simultaneously with (i) a chlorine providing compound, said chlorine providing compound being a member selected from the group consisting of chlorine gas, sodium hypochlorite, potassium hypochlorite, and mixtures of these, whereby chlorine complexes and solubilizes said gold from said ore and (ii) an ion exchange resin, said ion exchange resin being selective toward said complexed, solubilized gold and adsorbs said complexed, solubilized gold from said aqueous ore slurry, said resin being a member selected from the group consisting of (a) styrene-DVB copolymers having a base pH and a quaternary ammonium functional group, (b) styrene-DVB copolymers having a base pH and a tertiary amine functional group, (c) non-ionic acrylic ester polymers, (d) polystyrene polymers having a base pH and a quaternary ammonium functional group, (e) chelating styrene-DVB copolymers having an aminodiacetic functional group, (f) non-ionic polystyrene polymers and (g) mixtures of these; (c) separating said adsorbed gold from said aqueous ore slurry with a means for removing said gold loaded ion exchange resin; and (d) processing said gold loaded ion exchange resin by a means for stripping said gold from said resin.
Claim 3
Dependent Claim 23 words
The process according to claim 1, wherein said ion exchange resin is a strong base resin with a quaternary ammonium ion functional group.
Claim 4
Dependent Claim 33 words
The process according to claim 1, wherein said aqueous ore slurry is heated to between about 70° F. and 140° F. before contacting with said chlorine providing compound and said ion exchange resin.
Claim 5
Dependent Claim 40 words
The process according to claim 1, wherein said contacting of said aqueous ore slurry with said chlorine providing a compound is at a concentration of between about 50 and 300 pounds expressed as Cl 2 per ton of dry ore.
Claim 6
Dependent Claim 29 words
The process according to claim 1, wherein said contacting of said aqueous ore slurry with said ion exchange resin is countercurrent with a flow of said aqueous ore slurry.
Claim 7
Dependent Claim 18 words
A process to recover gold, comprising: (a) wetting a gold-containing carbonaceous ore to form an aqueous ore slurry;
Claim 8
Dependent Claim 18 words
A process to recover gold, comprising: (a) wetting a gold-containing carbonaceous ore to form an aqueous ore slurry;
Claim 9
Dependent Claim 197 words
(b) oxidizing said aqueous ore slurry with an oxidizing compound; (c) contacting said aqueous ore slurry simultaneously with (i) a chlorine providing compound, said chlorine providing compound being a member selected from the group consisting of chlorine gas, sodium hypochlorite, potassium hypochlorite, and mixtures of these, whereby chlorine complexes and solubilizes said gold from said ore and (ii) an ion exchange resin, said ion exchange resin being selective toward said complexed, solubilized gold and adsorbs said complexed, solubilized gold from said aqueous ore slurry, said resin being a member selected from the group consisting of (a) styrene-DVB copolymers having a base pH and a quaternary ammonium functional group, (b) styrene-DVB copolymers having a base pH and a tertiary amine functional group, (c) non-ionic acrylic ester polymers, (d) polystyrene polymers having a base pH and a quaternary ammonium functional group, (e) chelating styrene-DVB copolymers having an aminodiacetic functional group, (f) non-ionic polystyrene polymers and (g) mixtures of these; (d) separating said adsorbed gold from said aqueous ore slurry with a means for removing said gold loaded ion exchange resin; and (e) processing said gold loaded ion exchange resin by a means for stripping said gold from said resin.
Claim 10
Dependent Claim 197 words
(b) oxidizing said aqueous ore slurry with an oxidizing compound; (c) contacting said aqueous ore slurry simultaneously with (i) a chlorine providing compound, said chlorine providing compound being a member selected from the group consisting of chlorine gas, sodium hypochlorite, potassium hypochlorite, and mixtures of these, whereby chlorine complexes and solubilizes said gold from said ore and (ii) an ion exchange resin, said ion exchange resin being selective toward said complexed, solubilized gold and adsorbs said complexed, solubilized gold from said aqueous ore slurry, said resin being a member selected from the group consisting of (a) styrene-DVB copolymers having a base pH and a quaternary ammonium functional group, (b) styrene-DVB copolymers having a base pH and a tertiary amine functional group, (c) non-ionic acrylic ester polymers, (d) polystyrene polymers having a base pH and a quaternary ammonium functional group, (e) chelating styrene-DVB copolymers having an aminodiacetic functional group, (f) non-ionic polystyrene polymers and (g) mixtures of these; (d) separating said adsorbed gold from said aqueous ore slurry with a means for removing said gold loaded ion exchange resin; and (e) processing said gold loaded ion exchange resin by a means for stripping said gold from said resin.
Claim 11
Dependent Claim 23 words
The process according to claim 6, wherein said ion exchange resin is a strong base resin with a quaternary ammonium ion functional group.
Claim 12
Dependent Claim 33 words
The process according to claim 6, wherein said aqueous ore slurry is heated to between about 70° F. and 140° F. before contacting with said chlorine providing compound and said ion exchange resin.
Claim 13
Dependent Claim 39 words
The process according to claim 6, wherein said contacting of said aqueous ore slurry with said chlorine providing compound is at a concentration of between about 50 and 300 pounds expressed as Cl 2 per ton of dry ore.
Claim 14
Dependent Claim 29 words
The process according to claim 6, wherein said contacting of said aqueous ore slurry with said ion exchange resin is countercurrent with a flow of said aqueous ore slurry.
Claim 15
Dependent Claim 255 words
A process to recover gold, comprising: (a) wetting a gold-containing carbonaceous ore to form an aqueous ore slurry; (b) oxidizing said aqueous ore slurry with an oxidizing compound; (c) contacting said aqueous ore slurry simultaneously with (i) a chlorine providing compound to complex and solubilize said gold from said ore, said chlorine providing compound being a member selected from the group consisting of chlorine gas, sodium hypochlorite, potassium hypochlorite, and mixtures of these, and (ii) an ion exchange resin, said ion exchange resin being selective toward said complexed, solubilized gold and adsorbs said complexed, solubilized gold from said aqueous ore slurry, said resin being a member selected from the group consisting of (a) styrene-DVB copolymers having a base pH and a quaternary ammonium functional group, (b) styrene-DVB copolymers having a base pH and a tertiary amine functional group, (c) non-ionic acrylic ester polymers, (d) polystyrene polymers having a base pH and a quaternary ammonium functional group, (e) chelating styrene-DVB copolymers having an aminodiacetic functional group, (f) non-ionic polystyrene polymers and (g) mixtures of these; (d) holding said chlorinated aqueous ore slurry to eliminate hypochlorite ions, said hypochlorite ions being a product of said chlorine providing compound; (e) reacting said hypochlorite-free aqueous ore slurry with a cyanide compound to further leach said gold from said ore; (f) separating said absorbed gold from said aqueous ore slurry with a means for removing said gold loaded ion exchange resin; and (g) processing said gold loaded ion exchange resin by a means for stripping said gold from said resin.
Claim 16
Dependent Claim 255 words
A process to recover gold, comprising: (a) wetting a gold-containing carbonaceous ore to form an aqueous ore slurry; (b) oxidizing said aqueous ore slurry with an oxidizing compound; (c) contacting said aqueous ore slurry simultaneously with (i) a chlorine providing compound to complex and solubilize said gold from said ore, said chlorine providing compound being a member selected from the group consisting of chlorine gas, sodium hypochlorite, potassium hypochlorite, and mixtures of these, and (ii) an ion exchange resin, said ion exchange resin being selective toward said complexed, solubilized gold and adsorbs said complexed, solubilized gold from said aqueous ore slurry, said resin being a member selected from the group consisting of (a) styrene-DVB copolymers having a base pH and a quaternary ammonium functional group, (b) styrene-DVB copolymers having a base pH and a tertiary amine functional group, (c) non-ionic acrylic ester polymers, (d) polystyrene polymers having a base pH and a quaternary ammonium functional group, (e) chelating styrene-DVB copolymers having an aminodiacetic functional group, (f) non-ionic polystyrene polymers and (g) mixtures of these; (d) holding said chlorinated aqueous ore slurry to eliminate hypochlorite ions, said hypochlorite ions being a product of said chlorine providing compound; (e) reacting said hypochlorite-free aqueous ore slurry with a cyanide compound to further leach said gold from said ore; (f) separating said absorbed gold from said aqueous ore slurry with a means for removing said gold loaded ion exchange resin; and (g) processing said gold loaded ion exchange resin by a means for stripping said gold from said resin.
Claim 17
Dependent Claim 23 words
The process according to claim 11, wherein said ion exchange resin is a strong base resin with a quaternary ammoniun ion functional group.
Claim 18
Dependent Claim 33 words
The process according to claim 11, wherein said aqueous ore slurry is heated to between about 70° F. and 140° F. before contacting with said chlorine providing compound and said ion exchange resin.
Claim 19
Dependent Claim 39 words
The process according to claim 11, wherein said contacting of said aqueous ore slurry with said chlorine providing compound is at a concentration of between about 50 and 300 pounds expressed as Cl 2 per ton of dry ore.
Claim 20
Dependent Claim 29 words
The process according to claim 11, wherein said contacting of said aqueous ore slurry with said ion exchange resin is countercurrent with a flow of said aqueous ore slurry.
Claim 21
Dependent Claim 29 words
The process according to claim 1, wherein said ion exchange resin is a member selected from the group consisting a resin listed in Table I and mixtures of these.
Claim 22
Dependent Claim 29 words
The process according to claim 6, wherein said ion exchange resin is a member selected from the group consisting a resin listed in Table I and mixtures of these.
Claim 23
Dependent Claim 29 words
The process according to claim 11, wherein said ion exchange resin is a member selected from the group consisting a resin listed in Table I and mixtures of these.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-02-08 1991-08-10 1992-02-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-02-08 1995-08-10 1996-02-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-02-08 1999-08-10 2000-02-09 $7700.00 Window Closed / Lapsed

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