Underbody structure for vehicle

Claim 2

An underbody structure for a vehicle having a trunk formed at the front of the vehicle body and passenger compartment disposed immediately behind the trunk, comprising a dash panel separating the passenger compartment from the trunk and having (a) a concave portion projecting rearwardly into the passenger compartment from a lower portion of the dash panel and substantially at the center thereof, said concave portion having an upper face, two side faces, a front end and a lower end, said front and lower ends having openings, the front opening having a width which is shorter than the overall width of the vehicle body and (b) transversely extending portions which extend from said two side faces of the concave portion to the two sides of the vehicle to define passenger space at either side of the concave portion; a fuel tank partly in the concave portion and partly in the trunk; a floor panel, forming the floor of said passenger compartment, connected to the lower portion of the dash panel, a lower reinforcement member at the lower surface of the front edge portion of the floor panel and surrounding at least the rear portion of the fuel tank and being disposed along the edge of the lower opening of the concave portion, and the ends of which extend in the transverse direction of the vehicle body to form a closed section structure, a support member, for supporting the fuel tank, secured at one end thereof to the lower reinforcement member and to a rigid portion of the vehicle body at the other end; and wherein the width of the part of the fuel tank which is in the trunk is larger than the width of the part of the fuel tank which is in the concave portion.

Claim 3

An underbody structure as defined in claim 1 in which the end portions of said lower reinforcement member extend to respective side sills of the vehicle body and are connected thereto.

Claim 4

An underbody structure as defined in claim 1 in which a cross member is provided in front of the fuel tank to extend in the transverse direction of the vehicle body.

Claim 5

An underbody structure as defined in claim 3 in which said cross member is curved downward below the horizontal plane which includes the lower surface of the fuel tank substantially at the central portion opposite to the fuel tank.

Claim 6

An underbody structure as defined in claim 4 in which said cross member is connected at its ends to a pair of frames extending in the longitudinal direction at opposite sides of the vehicle body.

Claim 7

An underbody structure as defined in claim 1 in which said closed section structure is triangular in shape, the lower edge portion of the dash panel defining an oblique side of the triangle and said lower reinforcement member defining the other two sides of the same.

Claim 8

An underbody structure as defined in claim 1 including a cross member in front of the fuel tank and extending in the transverse direction of the vehicle body, and wherein said support member comprises a tank band, for supporting the fuel tank, mounted on the lower reinforcement member and the cross member to extend therebetween.

Claim 9

An underbody structure as defined in claim 7 in which said lower reinforcement member and the cross member are connected by a frame member extending in the longitudinal direction of the vehicle body.

Claim 10

An underbody structure as defined in claim 8 in which said cross member is curved downward below the horizontal plane which includes the lower surface of the fuel tank substantially at the central portion opposite to the fuel tank, and the front end of the frame member is fixed to the curved portion of the cross member.

Claim 11

An underbody structure as defined in claim 7 in which a plurality of cushioning members are provided between the inner surface of the concave portion and the outer surface of the fuel tank.

Claim 12

An underbody structure as defined in claim 1 including an upper reinforcement member fixed to the front surface of the dash panel to extend in the transverse direction of the vehicle body along the upper edge of the concave portion, and wherein said support member comprises a fuel tank supporting band fixed to the lower reinforcement member at a rear end thereof and extending forward from the lower reinforcement member along the lower surface of the fuel tank, and fixed to the upper reinforcement member.

Claim 13

An underbody structure as defined in claim 1 including an upper reinforcement member fixed to the front surface of the dash panel to extend in the transverse direction of the vehicle body along the upper edge of the concave portion, and wherein said support member comprises a lower fuel tank supporting band fixed to the lower reinforcement member at the rear end and extending forward along the lower surface of the fuel tank, an upper tank supporting band hinged to a cross member mounted on the front face of the dash panel and extending forward from the cross member along the upper surface of the fuel tank and downward along the front surface of the same, and a fastener connecting the upper and lower tank supporting band at the intersection of the front surface and the lower surface of the fuel tank.

Claim 14

An underbody structure as defined in claim 12 in which said lower band is bifurcated at the front end portion to form a pair of front arms and the front end of each front arm is positioned at the intersection of the front and lower surfaces of the fuel tank, and said upper band comprises a pair of band members each of which is hinged to the cross member at the upper end and is connected to one of the front arms at the lower end by the fastener, said intersection of the front and lower surfaces of the fuel tank being chamfered.

Claim 15

An underbody structure for a vehicle having a trunk formed at the front of the vehicle body and passenger compartment disposed immediately behind the trunk, comprising a dash panel separating the passenger compartment from the trunk and having a concave portion projecting rearwardly into the passenger compartment from a lower portion of the dash panel and substantially at the center thereof, said concave portion having a upper face, two side faces, a front end and a lower end, said front and lower ends having openings, the front opening having a width which is shorter than the overall width of the vehicle body; a fuel tank partly in the concave portion and partly in the trunk; a floor panel, forming the floor of said passenger compartment, connected to the lower portion of the dash panel, a lower reinforcement member at the lower surface of the front edge portion of the floor panel and surrounding at least the rear portion of the fuel tank and being disposed along the edge of the lower opening of the concave portion, and the ends of which extend in the transverse direction of the vehicle body to form a closed section structure, a support member, for supporting the fuel tank, secured at one end thereof to the lower reinforcement member and to a rigid portion of the vehicle body at the other end; a cross member in front of the fuel tank and extending in the transverse direction of the vehicle body, and wherein said support member comprises a tank band, for supporting the fuel tank, mounted on the lower reinforcement member and the cross member to extend therebetween.

Claim 16

An underbody structure for a vehicle having a trunk formed at the front of the vehicle body and passenger compartment disposed immediately behind the trunk, comprising a dash panel separating the passenger compartment from the trunk and having a concave portion projecting rearwardly into the passenger compartment from a lower portion of the dash panel and substantially at the center thereof, said concave portion having a upper face, two side faces, a front end and a lower end, said front and lower ends having openings, the front opening having a width which is shorter than the overall width of the vehicle body; a fuel tank partly in the concave portion and partly in the trunk; a floor panel, forming the floor of said passenger compartment, connected to the lower portion of the dash panel, a lower reinforcement member at the lower surface of the front edge portion of the floor panel and surrounding at least the rear portion of the fuel tank and being disposed along the edge of the lower opening of the concave portion, and the ends of which extend in the transverse direction of the vehicle body to form a closed section structure, a support member, for supporting the fuel tank, secured at one end thereof to the lower reinforcement member and to a rigid portion of the vehicle body at the other end; a cross member in front of the fuel tank and extending in the transverse direction of the vehicle body, and wherein said support member comprises a tank band, for supporting the fuel tank, mounted on the lower reinforcement member and the cross member to extend therebetween.

Claim 17

An underbody structure for a vehicle having a trunk formed at the front of the vehicle body and passenger compartment disposed immediately behind the trunk, comprising a dash panel separating the passenger compartment from the trunk and having a concave portion projecting rearwardly into the passenger compartment from a lower portion of the dash panel and substantially at the center thereof, said concave portion having an upper face, two side faces, a front end and a lower end, said front and lower ends having openings, the front opening having a width which is shorter than the overall width of the vehicle body; a fuel tank partly in the concave portion and partly in the trunk; a floor panel, forming the floor of said passenger compartment, connected to the lower portion of the dash panel, a lower reinforcement member at the lower surface of the front edge portion of the floor panel and surrounding at least the rear portion of the fuel tank and being disposed along the edge of the lower opening of the concave portion, and the ends of which extend in the transverse direction of the vehicle body to form a closed section structure, a support member, for supporting the fuel tank, secured at one end thereof to the lower reinforcement member and to a rigid portion of the vehicle body at the other end; an upper reinforcement member fixed to the front surface of the dash panel to extend in the transverse direction of the vehicle body along the upper edge of the concave portion, and wherein said support member comprises a fuel tank supporting band fixed to the lower reinforcement member at a rear end thereof and extending forward from the lower reinforcement member along the lower surface of the fuel tank, and fixed to the upper reinforcement member.

Claim 18

An underbody structure for a vehicle having a trunk formed at the front of the vehicle body and passenger compartment disposed immediately behind the trunk, comprising a dash panel separating the passenger compartment from the trunk and having a concave portion projecting rearwardly into the passenger compartment from a lower portion of the dash panel and substantially at the center thereof, said concave portion having an upper face, two side faces, a front end and a lower end, said front and lower ends having openings, the front opening having a width which is shorter than the overall width of the vehicle body; a fuel tank partly in the concave portion and partly in the trunk; a floor panel, forming the floor of said passenger compartment, connected to the lower portion of the dash panel, a lower reinforcement member at the lower surface of the front edge portion of the floor panel and surrounding at least the rear portion of the fuel tank and being disposed along the edge of the lower opening of the concave portion, and the ends of which extend in the transverse direction of the vehicle body to form a closed section structure, a support member, for supporting the fuel tank, secured at one end thereof to the lower reinforcement member and to a rigid portion of the vehicle body at the other end; an upper reinforcement member fixed to the front surface of the dash panel to extend in the transverse direction of the vehicle body along the upper edge of the concave portion, and wherein said support member comprises a fuel tank supporting band fixed to the lower reinforcement member at a rear end thereof and extending forward from the lower reinforcement member along the lower surface of the fuel tank, and fixed to the upper reinforcement member.

Claim 19

An underbody structure for a vehicle having a trunk formed at the front of the vehicle body and passenger compartment disposed immediately behind the trunk, comprising a dash panel separating the passenger compartment from the trunk and having a concave portion projecting rearwardly into the passenger compartment from a lower portion of the dash panel and substantially at the center thereof, said concave portion having an upper face, two side faces, a front end and a lower end, said front and lower ends having openings, the front opening having a width which is shorter than the overall width of the vehicle body; a fuel tank partly in the concave portion and partly in the trunk; a floor panel, forming the floor of said passenger compartment, connected to the lower portion of the dash panel, a lower reinforcement member at the lower surface of the front edge portion of the floor panel and surrounding at least the rear portion of the fuel tank and being disposed along the edge of the lower opening of the concave portion, and the ends of which extend in the transverse direction of the vehicle body to form a closed section structure, a support member, for supporting the fuel tank, secured at one end thereof to the lower reinforcement member and to a rigid portion of the vehicle body at the other end; a cross member fixed to the front surface of the dash panel to extend in the transverse direction of the vehicle body along the upper edge of the concave portion, and wherein said support member comprises a lower fuel tank supporting band fixed to the lower reinforcement member at the rear end and extending forward along the lower surface of the fuel tank, an upper tank supporting band hinged to said cross member mounted on the front face of the dash panel and extending forward from the cross member along the upper surface of the fuel tank and downward along the front surface of the same, and a fastener connecting the upper and lower tank supporting bands at the intersection of the front surface and the lower surface of the fuel tank.

Claim 20

An underbody structure for a vehicle having a trunk formed at the front of the vehicle body and passenger compartment disposed immediately behind the trunk, comprising a dash panel separating the passenger compartment from the trunk and having a concave portion projecting rearwardly into the passenger compartment from a lower portion of the dash panel and substantially at the center thereof, said concave portion having an upper face, two side faces, a front end and a lower end, said front and lower ends having openings, the front opening having a width which is shorter than the overall width of the vehicle body; a fuel tank partly in the concave portion and partly in the trunk; a floor panel, forming the floor of said passenger compartment, connected to the lower portion of the dash panel, a lower reinforcement member at the lower surface of the front edge portion of the floor panel and surrounding at least the rear portion of the fuel tank and being disposed along the edge of the lower opening of the concave portion, and the ends of which extend in the transverse direction of the vehicle body to form a closed section structure, a support member, for supporting the fuel tank, secured at one end thereof to the lower reinforcement member and to a rigid portion of the vehicle body at the other end; a cross member fixed to the front surface of the dash panel to extend in the transverse direction of the vehicle body along the upper edge of the concave portion, and wherein said support member comprises a lower fuel tank supporting band fixed to the lower reinforcement member at the rear end and extending forward along the lower surface of the fuel tank, an upper tank supporting band hinged to said cross member mounted on the front face of the dash panel and extending forward from the cross member along the upper surface of the fuel tank and downward along the front surface of the same, and a fastener connecting the upper and lower tank supporting bands at the intersection of the front surface and the lower surface of the fuel tank.