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US4722942A Expired / Lapsed US ⏱️ 0.0 years remaining

Flexible polyurethane foams which exhibit excellent flame resistance

Assignee: Dow Chemical Co
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Filing: 1987-02-27
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Granted: 1988-02-02
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Expires: 2007-02-27
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Abstract

Abstract This invention is an active hydrogen-containing composition suitable for the production of flexible polyurethane foam when reacted with a polyisocyanate, said composition comprising, (a) a polyol having an average functionality of about 2.0 to about 4.0, having at least about 50% of its active hydroxyl groups in the form of primary hydroxyl groups, and an equivalent weight from about 500 to about 5000; (b) from about 0.5 to about 5 parts, per 100 parts by weight of component (a) of a crosslinker selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine, methylene bis(o-chloroaniline) and mixtures thereof; and (c) at least about 0.15 equivalent per equivalent of (a) and (b), of a polyfunctional flame retarding additive having an equivalent weight of less than about 300, which flame retarding additive is selected from the group consisting of (i) hydroxyl-terminated alkanes having a plurality of primary hydroxyl groups, (ii) alkylene ethers and polyethers having a plurality of primary hydroxyl groups, (iii) polyurea compounds having at least 2 hydroxyalkyl groups which are attached to a urea nitrogen atom, (iv) polycarbamates having a plurality of primary hydroxyl groups or a plurality of primary hydroxyalkyl groups attached to a tertiary nitrogen atoms. Foams prepared from this active hydrogen-containing composition have excellent burn properties, as determined by tests described herein, as well as good physical properties.

Inventors

  • 👤 Jerram B. Nichols
  • 👤 Hans R. Friedli
  • 👤 Stephen R. Burks

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 11:25
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/30; C08G18/38; C08G18/3819; C08G18/3823; C08G18/65; C08G18/6505; C08G18/6523

Claims Analysis

Total Claims: 37
Claim 1
Independent Claim 198 words
An active hydrogen-containing composition suitable for the production of flexible polyurethane foam when reacted with a polyisocyanate, said composition comprising, (a) a polyol having an average functionality of about 2.0 to about 4.0, having at least about 50% of its active hydroxyl groups in the form of primary hydroxyl groups, and an equivalent weight from about 500 to about 5000; (b) from about 0.5 to about 5 parts, per 100 parts by weight of component (a) of a crosslinker selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine, methylene bis(o-chloroaniline) and mixtures thereof; and (c) at least about 0.15 equivalent per equivalent of (a) and (b), of a polyfunctional flame retarding additive having an equivalent weight of less than about 300, which flame retarding additive is selected from the group consisting of (i) hydroxyl-terminated alkanes having a plurality of primary hydroxyl groups, (ii) alkylene ethers and polyethers having a plurality of primary hydroxyl groups, (iii) polyurea compounds having at least 2 hydroxyalkyl groups which are attached to a urea nitrogen atom, (iv) polycarbamates having a plurality of primary hydroxyl groups or a plurality of primary or secondary hydroxyl-containing hydroxyalkyl groups attached to a tertiary nitrogen atom.
Claim 2
Dependent Claim 198 words
An active hydrogen-containing composition suitable for the production of flexible polyurethane foam when reacted with a polyisocyanate, said composition comprising, (a) a polyol having an average functionality of about 2.0 to about 4.0, having at least about 50% of its active hydroxyl groups in the form of primary hydroxyl groups, and an equivalent weight from about 500 to about 5000; (b) from about 0.5 to about 5 parts, per 100 parts by weight of component (a) of a crosslinker selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine, methylene bis(o-chloroaniline) and mixtures thereof; and (c) at least about 0.15 equivalent per equivalent of (a) and (b), of a polyfunctional flame retarding additive having an equivalent weight of less than about 300, which flame retarding additive is selected from the group consisting of (i) hydroxyl-terminated alkanes having a plurality of primary hydroxyl groups, (ii) alkylene ethers and polyethers having a plurality of primary hydroxyl groups, (iii) polyurea compounds having at least 2 hydroxyalkyl groups which are attached to a urea nitrogen atom, (iv) polycarbamates having a plurality of primary hydroxyl groups or a plurality of primary or secondary hydroxyl-containing hydroxyalkyl groups attached to a tertiary nitrogen atom.
Claim 3
Dependent Claim 26 words
The composition of claim 1 wherein about 0.3 to about 1.0 equivalent of said flame retarding additive is present per equivalent of components (a) and (b).
Claim 4
Dependent Claim 13 words
The composition of claim 2 wherein component (c) comprises a primary hydroxyl-terminated alkane.
Claim 5
Dependent Claim 14 words
The composition of claim 3 wherein component (c) comprises an α,ω-alkylene glycol or glycerine.
Claim 6
Dependent Claim 10 words
The composition of claim 4 wherein component (b) comprises diethanolamine.
Claim 7
Dependent Claim 25 words
The composition of claim 5 further comprising a blowing agent, a catalyst for the reaction of the polyol with said polyisocyanate, and a silicone surfactant.
Claim 8
Dependent Claim 39 words
The composition of claim 6 containing about 1.0 to about 2.5 parts of component (b) per 100 parts by weight component (a), and about 1 to about 6 parts by weight of component (c) per 100 parts component (a).
Claim 9
Dependent Claim 26 words
The composition of claim 7 wherein component (a) comprises a polyether polyol or mixture thereof having an average equivalent weight of about 1000 to about 2000.
Claim 10
Dependent Claim 15 words
The composition of claim 8 wherein a portion of component (a) comprises a polymer polyol.
Claim 11
Dependent Claim 10 words
The composition of claim 8 wherein component (c) is glycerine.
Claim 12
Dependent Claim 20 words
The composition of claim 2 wherein component (c) comprises an adduct of a diisocyanate and a mono- or dialkanol amine.
Claim 13
Dependent Claim 10 words
The composition of claim 11 wherein component (b) comprises diethanolamine.
Claim 14
Dependent Claim 25 words
The composition of claim 12 further comprising a blowing agent, a catalyst for the reaction of the polyol with said polyisocyanate, and a silicone surfactant.
Claim 15
Dependent Claim 39 words
The composition of claim 13 containing about 1.0 to about 2.5 parts of component (b) per 100 parts by weight component (a), and about 4 to about 12 parts by weight of component (c) per 100 parts component (a).
Claim 16
Dependent Claim 26 words
The composition of claim 14 wherein component (a) comprises a polyether polyol or mixture thereof having an average equivalent weight of about 1000 to about 2000.
Claim 17
Dependent Claim 15 words
The composition of claim 15 wherein a portion of component (a) comprises a polymer polyol.
Claim 18
Dependent Claim 15 words
The composition of claim 15 wherein component (c) contains a plurality of primary hydroxyl groups.
Claim 19
Dependent Claim 19 words
The composition of claim 17 wherein component (c) comprises a reaction product of a diisocyanate with 2-amino-2-methylpropanol or 2-amino-2-methylol-1-butanol.
Claim 20
Dependent Claim 21 words
The composition of claim 2 wherein component (c) comprises an alkylene ether or polyether having a plurality of primary hydroxyl groups.
Claim 21
Dependent Claim 10 words
The composition of claim 19 wherein component (b) comprises diethanolamine.
Claim 22
Dependent Claim 25 words
The composition of claim 20 further comprising a blowing agent, a catalyst for the reaction of the polyol with said polyisocyanate, and a silicone surfactant.
Claim 23
Dependent Claim 39 words
The composition of claim 21 containing about 1.0 to about 2.5 parts of component (b) per 100 parts by weight component (a), and about 1 to about 6 parts by weight of component (c) per 100 parts component (a).
Claim 24
Dependent Claim 26 words
The composition of claim 22 wherein component (a) comprises a polyether polyol or mixture thereof having an average equivalent weight of about 1000 to about 2000.
Claim 25
Dependent Claim 15 words
The composition of claim 23 wherein a portion of component (a) comprises a polymer polyol.
Claim 26
Dependent Claim 14 words
The composition of claim 23 wherein component (c) comprises diethylene glycol or triethylene glycol.
Claim 27
Dependent Claim 34 words
The composition of claim 2 wherein component (c) comprises a polycarbamate having a plurality of primary hydroxyl groups or a plurality of primary or secondary hydroxyl-containing hydoxyalkyl groups attached to a tertiary nitrogen atom.
Claim 28
Dependent Claim 10 words
The composition of claim 26 wherein component (b) comprises diethanolamine.
Claim 29
Dependent Claim 25 words
The composition of claim 27 further comprising a blowing agent, a catalyst for the reaction of the polyol with said polyisocyanate, and a silicone surfactant.
Claim 30
Dependent Claim 39 words
The composition of claim 28 containing about 1.0 to about 2.5 parts of component (b) per 100 parts by weight component (a), and about 4 to about 12 parts by weight of component (c) per 100 parts component (a).
Claim 31
Dependent Claim 26 words
The composition of claim 29 wherein component (a) comprises a polyether polyol or mixture thereof having an average equivalent weight of about 1000 to about 2000.
Claim 32
Dependent Claim 15 words
The composition of claim 30 wherein a portion of component (a) comprises a polymer polyol.
Claim 33
Dependent Claim 21 words
The composition of claim 30 wherein component (c) comprises the reaction product of a diisocyanate and glycerine or an α,ω-alkylene glycol.
Claim 34
Dependent Claim 21 words
A polyurethane foam prepared in the reaction of a polyisocyanate with the composition of claim 1, 9, 17, 24, or 30.
Claim 35
Dependent Claim 10 words
The foam of claim 33 which is a molded foam.
Claim 36
Dependent Claim 10 words
The foam of claim 33 which is a slabstock foam.
Claim 37
Dependent Claim 18 words
The foam of claim 33 having a density from about 1 to about 3.5 pounds per cubic foot.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-02-01 1991-08-03 1992-02-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-02-01 1995-08-03 1996-02-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-02-01 1999-08-03 2000-02-02 $7700.00 Window Closed / Lapsed

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