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Method for preparing encapsulated cathode material

Assignee: MHB Joint Venture
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Filing: 1987-06-16
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Granted: 1988-01-26
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Expires: 2007-06-16
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Abstract

Abstract A method for preparing a cathode material is provided. An insertion compound is ground until small particles of the insertion compound are formed. The insertion compound particles are encapsulated in an electronic and ionic conducting polymer to form the cathode material by using a spray dryer.

Inventors

  • 👤 John K. Rourke
  • 👤 Gerhart Schwab
  • 👤 Dale R. Shackle

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 15:51
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/02; H01M4/04; H01M4/0402; H01M4/0416; H01M4/0404; H01M4/0419; H01M4/043; H01M4/36; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49108; Y10T29/49115

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 62 words
A method for preparing a cathode material comprising the steps of: forming a dispersion of an insertion compound, and an inorganic salt in a solution of a polymer in a volatile solvent, and spray drying said dispersion to remove said solvent and thereby form particles having said insertion compound as a core material encapsulated in a polymeric shell containing said inorganic salt.
Claim 2
Independent Claim 62 words
A method for preparing a cathode material comprising the steps of: forming a dispersion of an insertion compound, and an inorganic salt in a solution of a polymer in a volatile solvent, and spray drying said dispersion to remove said solvent and thereby form particles having said insertion compound as a core material encapsulated in a polymeric shell containing said inorganic salt.
Claim 3
Dependent Claim 17 words
The method of claim 1 wherein said insertion compound is a transition metal oxide, sulfide, or selenide.
Claim 4
Dependent Claim 13 words
The method of claim 2 wherein said insertion compound is a vanadium oxide.
Claim 5
Dependent Claim 27 words
The method of claim 3 wherein said inorganic salt is a salt selected from the group consisting of lithium salt, sodium salt, potassium salt, and ammonium salt.
Claim 6
Dependent Claim 59 words
The method of claim 4 wherein said inorganic salt is a salt of an anion selected from the group consisting of I - , Br - , SCN - , ClO 4 - , BF 4 - , PF 6 - , AsF 6 - , CF 3 CO 2 - , and CF 3 SO 3 - .
Claim 7
Dependent Claim 13 words
The method of claim 4 wherein said slurry additionally includes a conductive filler.
Claim 8
Dependent Claim 12 words
The method of claim 6 wherein said conductive filler is carbon black.
Claim 9
Dependent Claim 12 words
The method of claim 5 wherein said salt is a lithium salt.
Claim 10
Dependent Claim 11 words
The method of claim 8 wherein said polymer is poly(ethylene oxide).
Claim 11
Dependent Claim 19 words
The method of claim 1 wherein said insertion compound has a particle size of about 1 to 5 microns.
Claim 12
Dependent Claim 18 words
The method of claim 1 wherein said particles have a particle size of about 2 to 20 microns.

References Cited (Backward Citations)

US4303748A Cited
US4589197A Cited
US4576883A Cited
US4654279A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-01-25 1991-07-27 1992-01-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-01-25 1995-07-27 1996-01-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-01-25 1999-07-27 2000-01-26 $7700.00 Window Closed / Lapsed

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