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US4720740A Expired / Lapsed US ⏱️ 0.0 years remaining

Electronic device including uniaxial conductive adhesive and method of making same

Assignee: Individual
•
Filing: 1986-12-19
•
Granted: 1988-01-19
•
Expires: 2006-12-19
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Abstract

Abstract An electronic device made by the method of connecting a circuit member (18) having a plurality of laterally spaced electrically conductive terminals (20) to a substrate (12) including a mounting surface (14) having a plurality of laterally spaced conductive paths (16) wherein the method includes the steps of applying an adhesive (22) including a resin having a twenty to twenty-five percent by weight content of conductive metal particles over the mounting surface (14) of the substrate (12) having the conductive paths (16) wherein the resin is a dielectric preventing conductivity between the spaced metal particles therein and mounting the circuit member (18) on the adhesive (22) while vertically aligning the conductive terminals (20) over preselected ones of the conductive paths (16). The percent by weight content of the conductive metal particles in the adhesive (22) is concentrated between each conductive terminal (20) and the vertically aligned conductive paths (16) to between forty to fifty percent by weight to decrease the spacing between the metal particles allowing conductivity through the resin and making the resin uniaxially conductive vertically aligned between the conductive terminal (20) and conductive path (16) while the resin unconcentrated adhesive (22) remains nonconductive between laterally spaced terminals (20) and conductive paths (16).

Inventors

  • 👤 James R. Clements
  • 👤 Terry T. J. Yu
  • 👤 Laura H. C. Yu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 17:02
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/04; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/321; H05K3/323; H05K1/00; H05K1/18; H05K1/181; H05K2201/00; H05K2201/10; H05K2201/10007; H05K2201/10166; H05K2203/00; H05K2203/02; H05K2203/0278; H05K3/22; H05K3/28; H05K3/284

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 151 words
An electronic device (10) comprising: a substrate (12) including a mounting surface (14) having a plurality of laterally spaced conductive paths (16) thereon; a circuit member (18) mounted on said substrate (12), said circuit member including a plurality of laterally spaced conductive terminals (20) aligned vertically over selected ones of said conductive paths (16); and an adhesive (22) coating said mounting surface (14) for adhering said circuit member (18) to said substrate (12), said adhesive (22) including a resin having about forty percent to fifty percent by weight spaced conductive metal particles between said vertically aligned terminals (20) and conductive paths (16) and being uniaxially conductive vertically therebetween, and said resin including about twenty percent to twenty-five percent by weight spaced conductive metal particles between laterally spaced terminals (20) and conductive paths (16) wherein said resin is a dielectric preventing conductivity between said metal particles therein and being nonconductive laterally therebetween.
Claim 2
Dependent Claim 151 words
An electronic device (10) comprising: a substrate (12) including a mounting surface (14) having a plurality of laterally spaced conductive paths (16) thereon; a circuit member (18) mounted on said substrate (12), said circuit member including a plurality of laterally spaced conductive terminals (20) aligned vertically over selected ones of said conductive paths (16); and an adhesive (22) coating said mounting surface (14) for adhering said circuit member (18) to said substrate (12), said adhesive (22) including a resin having about forty percent to fifty percent by weight spaced conductive metal particles between said vertically aligned terminals (20) and conductive paths (16) and being uniaxially conductive vertically therebetween, and said resin including about twenty percent to twenty-five percent by weight spaced conductive metal particles between laterally spaced terminals (20) and conductive paths (16) wherein said resin is a dielectric preventing conductivity between said metal particles therein and being nonconductive laterally therebetween.
Claim 3
Dependent Claim 44 words
A device as set forth in claim 1 wherein said adhesive (22) includes a conductive metal selected from the group including nickel, silver, graphite, palladium, platium, gold, chromium, aluminum, cadmium, cobalt, copper, iron indium, iridium, magnesium, molybdenum, tin, tungsten, zinc, gallium, germanium, and antimony.
Claim 4
Dependent Claim 27 words
A device as set forth in claim 2 wherein said metal is a powder having particles with an average size of from 0.8 μm to 40 μm.
Claim 5
Dependent Claim 23 words
A device as set forth in claim 3 wherein said metal powder includes particles having an average size of 0.8 to 7 μm.
Claim 6
Dependent Claim 29 words
A device as set forth in claim 3 wherein said adhesive (22) include twenty-five percent by weight metal content between said laterally spaced terminals (20) and conductive paths (16).
Claim 7
Dependent Claim 25 words
A device as set forth in claim 1 wherein said terminal members (20) are substantially rigid pins (20) extending laterally from said circuit member (18).
Claim 8
Dependent Claim 49 words
A device as set forth in claim 1 wherein said resin is a polymerized resin selected from the group including epoxy resin and its modified resins, polyester and its modified polymers, acrylic ester resin and its modified esters, silicone resins, phenoxy resins, cyanoacrylates, polyurethane, polysulfide, polyalexins, and UV-curable polymers.
Claim 9
Dependent Claim 26 words
A device as set forth in claim 1 wherein the distance between said conductive terminals (20) and said mounting surface (14) is 20 microns or less.

References Cited (Backward Citations)

GB1149969A Cited
US4001655A Cited
US4113981A Cited
US4093972A Cited
US4039904A Cited
US4483067A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-01-18 1991-07-20 1992-01-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-01-18 1995-07-20 1996-01-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-01-18 1999-07-20 2000-01-19 $7700.00 Window Closed / Lapsed

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