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US4718907A Expired / Lapsed US ⏱️ 0.0 years remaining

Vascular prosthesis having fluorinated coating with varying F/C ratio

Assignee: Atrium Medical Corp
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Filing: 1985-06-20
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Granted: 1988-01-12
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Expires: 2005-06-20
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Abstract

Abstract Disclosed is a method of producing implantable prosthetic devices, e.g., tubular vascular prostheses having a substantially non-thrombogenic inside surface and a biocompatible outside surface. The method involves deposition onto an elongate substrate, e.g., a porous tubular substrate, of a fluorine-containing coating by inducing glow discharge progressively along the length of a tubular reaction vessel. A polymerizable fluorine-containing gas is flowed through the tubular substrate and a portion of the gas migrates radially to traverse the pores of the substrate. An RF field is applied to successive volumes of the gas within the vessel and tube. A substantially non-thrombogenic fluorinated coating with a first fluorine to carbon ratio deposits and bonds to the inside surface of the substrate, and a fluorinated biocompatible cross-linked coating with a lower F/C atomic ratio than the inside coating deposits and bonds to the outside surface of the substrate. The method of the invention can produce uniform coatings containing fluorine over the surface of elongated substrates. The coatings can be engineered to have a very low surface energy and to be essentially non-thrombogenic.

Inventors

  • 👤 Theodore Karwoski
  • 👤 Yasuo Matsuzawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-22 18:32
CPC Classifications
B; B29; B29C; B29C59/00; B29C59/14; B29C59/142; A; A61; A61F; A61F2/00; A61F2/02; A61F2/04; A61F2/06; A61L; A61L27/00; A61L27/28; A61L27/34; A61L27/50; A61L27/507; A61L33/00; A61L33/0076; A61L33/0088; C; C08; C08L; C08L27/00; C08L27/02; C08L27/12; C08L27/18; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/2964; Y10T428/2967; Y10T428/2969; Y10T428/31504; Y10T428/3154

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 74 words
An implantable device comprising a hollow porous tubular substrate having a non-thrombogenic inside surface and a biocompatible outside surface, said inside surface comprising a first cross-linked substantially uniform coating of a fluorine-containing polymer bonded to said substrate and characterized by a first F/C ratio greater than 1.5, said outside surface comprising a second cross-linked coating of a fluorine-containing polymer bonded to said substrate and characterized by an F/C ratio lower than said first ratio.
Claim 2
Dependent Claim 74 words
An implantable device comprising a hollow porous tubular substrate having a non-thrombogenic inside surface and a biocompatible outside surface, said inside surface comprising a first cross-linked substantially uniform coating of a fluorine-containing polymer bonded to said substrate and characterized by a first F/C ratio greater than 1.5, said outside surface comprising a second cross-linked coating of a fluorine-containing polymer bonded to said substrate and characterized by an F/C ratio lower than said first ratio.
Claim 3
Dependent Claim 19 words
The device of claim 1 wherein said first coating has a substantially uniform F/C ratio across said inside surface.
Claim 4
Dependent Claim 25 words
The device of claim 1 wherein said first and second coatings are contiguous and define an F/C ratio gradient through a wall of said substrate.
Claim 5
Dependent Claim 12 words
The device of claim 1 wherein said tubular substrate comprises a fabric.
Claim 6
Dependent Claim 22 words
The device of claim 4 wherein said fabric comprises threads composed of fibers having a diameter of less than approximately 15 microns.
Claim 7
Dependent Claim 11 words
The device of claim 4 wherein said fabric comprises polyethylene terephthalate.
Claim 8
Dependent Claim 16 words
The device of claim 1 wherein said substrate has a wall thickness less than 0.60 mm.
Claim 9
Dependent Claim 83 words
The device of claim 4 wherein said fabric comprises a microporous tube having a longitudinal axis, said tube comprising a multiplicity of circumferentially oriented fill threads interwoven with a multiplicity of axially oriented substantially non-elastic warp threads, individual ones of said axially oriented warp threads defining loops extending radially outwardly between adjacent circumferential fill threads, said loops being set to return to a loop configuration upon release of tension applied axially to said tube, said tube defining an outer macroscopically smooth porous surface.
Claim 10
Dependent Claim 10 words
The device of claim 1 wherein said substrate is elastic.
Claim 11
Dependent Claim 47 words
An implantable device comprising a tubular substrate having a non-thrombogenic interior surface greater than about 15 centimeters long in at least one dimension, said surface comprising a first cross-linked coating of a fluorine-containing polymer bonded to said substrate and characterized by an F/C ratio greater than 1.5.
Claim 12
Dependent Claim 47 words
An implantable device comprising a tubular substrate having a non-thrombogenic interior surface greater than about 15 centimeters long in at least one dimension, said surface comprising a first cross-linked coating of a fluorine-containing polymer bonded to said substrate and characterized by an F/C ratio greater than 1.5.
Claim 13
Dependent Claim 17 words
The device of claim 10 wherein said coating is characterized by an F/C ratio greater than 1.7.
Claim 14
Dependent Claim 11 words
The device of claim 10 wherein said substrate comprises a fabric.
Claim 15
Dependent Claim 11 words
The device of claim 10 wherein said substitute comprises polyethylene terephthalate.
Claim 16
Dependent Claim 23 words
The device of claim 10 wherein said substrate defines a wall defining pores and having a thickness no greater than about 0.60 mm.
Claim 17
Dependent Claim 17 words
The device of claim 10 wherein said substrate comprises fibers less than approxmately 15 microns in diameter.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-01-11 1991-07-13 1992-01-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-01-11 1995-07-13 1996-01-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-01-11 1999-07-13 2000-01-12 $7700.00 Window Closed / Lapsed

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