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US4717595A Expired / Lapsed US ⏱️ 0.0 years remaining

Molded carbonaceous material

Assignee: Murata Manufacturing Co Ltd
•
Filing: 1986-11-17
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Granted: 1988-01-05
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Expires: 2006-11-17
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Abstract

Abstract A molded carbonaceous material which is a molded mixture comprising a carbonaceous powder and a binder, particles of said carbonaceous powder particles being bound together by means of said binder with the surface of said carbonaceous powder being not wholly covered with said binder.

Inventors

  • 👤 Koichi Watanabe
  • 👤 Michinobu Maesaka
  • 👤 Michihiro Murata

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 06:23
CPC Classifications
H; H01; H01B; H01B1/00; H01B1/20; H01B1/24; H01G; H01G11/00; H01G11/22; H01G11/30; H01G11/32; H01G11/38; H01G11/84; H01G11/86; Y; Y02; Y02E; Y02E60/00; Y02E60/13; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2991; Y10T428/2998

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 139 words
A process for producing a molded carbonaceous material, comprising the steps of mixing a carbonaceous powder dispersion with natural or synthetic latex dispersion selected from the group consisting of natrual rubber latex, styrene-butadiene rubber, acrylonitrilebutadiene rubber, chloroprene rubber, polyarylate, polyvinyl acetate, polyvinyl chloride emulsion, natural rubber dispersion, regenerated rubber dispersion, stereo-regular rubber lattice and solution or bulk polymerized polymer latex, stirring the dispersion mixture to attach the solid content of said latex as binder to the surface of the carbonaceous powder particles, removing the solvent portion of the stirred mixture system so as to obtain a mixture in an aggregated state, and molding the mixture in an aggregated state such that the particles of said carbonaceous powder are bound together by means of said binder with the surface of said carbonaceous powder being not wholly covered with said binder.
Claim 2
Dependent Claim 139 words
A process for producing a molded carbonaceous material, comprising the steps of mixing a carbonaceous powder dispersion with natural or synthetic latex dispersion selected from the group consisting of natrual rubber latex, styrene-butadiene rubber, acrylonitrilebutadiene rubber, chloroprene rubber, polyarylate, polyvinyl acetate, polyvinyl chloride emulsion, natural rubber dispersion, regenerated rubber dispersion, stereo-regular rubber lattice and solution or bulk polymerized polymer latex, stirring the dispersion mixture to attach the solid content of said latex as binder to the surface of the carbonaceous powder particles, removing the solvent portion of the stirred mixture system so as to obtain a mixture in an aggregated state, and molding the mixture in an aggregated state such that the particles of said carbonaceous powder are bound together by means of said binder with the surface of said carbonaceous powder being not wholly covered with said binder.
Claim 3
Dependent Claim 36 words
The process for producing a molded carbonaceous material of claim 1, wherein the mixing amounts of the carbonaceous powder and latex are 15 to 85 percent by weight and 85 to 15 percent by weight, respectively.
Claim 4
Dependent Claim 36 words
The process for producing a molded carbonaceous material of claim 2, wherein the mixing amounts of the carbonaceous powder and latex are 60 to 75 percent by weight and 40 to 25 percent by weight, respectively.
Claim 5
Dependent Claim 30 words
The process for producing a molded carbonaceous material of claim 1, wherein the mixture is molded into the form a of a polarized electrode of a electric double layer capacitor.
Claim 6
Dependent Claim 27 words
The process for producing a molded carbonaceous material of claim 1, wherein the solid content of the latex is particles of 0.03 to 5 μm in diameter.
Claim 7
Dependent Claim 20 words
The process for producing a molded carbonaceous material of claim 1, wherein the molding step is a pressure molding step.
Claim 8
Dependent Claim 18 words
The process for producing a molded carbonaceous material of claim 1, wherein the latex is a synthetic latex.
Claim 9
Dependent Claim 28 words
The process for producing a molded carbonaceous material of claim 7, wherein the synthetic latex is a styrenebutadiene rubber, acrylonitrile-butadiene rubber, chloroprene rubber, polyacrylate or polyvinyl chloride emulsion.
Claim 10
Dependent Claim 38 words
The process for producing a molded carbonaceous material of claim 7, wherein the synthetic latex is selected from the group consisting of natural rubber dispersion, regenerated rubber dispersion, stereo-regular rubber lattice and solution or bulk polymerized polymer latex.
Claim 11
Dependent Claim 18 words
The process for producing a molded carbonaceous masterial of claim 1, wherein the latex is a chlorosulfonylated polyethylene.
Claim 12
Dependent Claim 18 words
The process for producing a molded carbonaceous material of claim 1, wherein the latex is a polyvinyl acetate.
Claim 13
Dependent Claim 61 words
The process for producing a molded carbonaceous material of claim 1, wherein the mixing amounts of the carbonaceous powder and latex are 60 to 75 percent by weight and 40 to 25 percent by weight, respectively, the solid content of the lastex is pasrticles of 0.03 to 5 microns in diameter and wherein the molding step is a pressure molding step.
Claim 14
Dependent Claim 53 words
The process for producing as molded carbonaceous material of claim 12, wherein the carbonaceous powder is particles of active carbon, the latex is chlorosulfonylated polyethylene in water and wherein after removal of the solvent portion of the stirred mixture system, the mixture in an aggregated state is dried and granulated before being molded.

References Cited (Backward Citations)

GB1121474A Cited
GB1144325A Cited
US3976055A Cited
US3969124A Cited
US4233191A Cited
US4374941A Cited
US4551267A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-01-04 1991-07-06 1992-01-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-01-04 1995-07-06 1996-01-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-01-04 1999-07-06 2000-01-05 $7700.00 Window Closed / Lapsed

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