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Preparation of a high molecular weight poly(arylene sulfide ketone)

Assignee: Phillips Petroleum Co
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Filing: 1986-09-05
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Granted: 1987-12-29
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Expires: 2006-09-05
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Abstract

Abstract A process, and product produced therefrom, for preparing a high molecular weight poly(arylene sulfide ketone) from the reaction product of an alkali metal bisulfide with an alkali metal hydroxide, employing molar excess of alkali metal bisulfide with respect to the alkali metal hydroxide. A process, and product produced therefrom, for preparing a high molecular weight poly(arylene sulfide ketone) employing an alkali metal sulfide and an alkali metal hydrosulfide, wherein the alkali metal sulfide is added in a molar excess with respect to the alkali metal hydrosulfide.

Inventors

  • 👤 Roger G. Gaughan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 17:35
CPC Classifications
C; C08; C08G; C08G6/00; C08G75/00; C08G75/02; C08G75/0204; C08G75/0236; C08G75/024; C08G65/00; C08G65/34; C08G65/38

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 85 words
A method for preparing a poly(arylene sulfide ketone) comprising: contacting in a reaction mixture (a) at least one polyhalobenzophenone, employing about 1.004:1 to about 1.038:1 molar ratios of alkali metal hydrosulfide relative to said polyhalobenzophenone, and at least one of (b) or (c), wherein (b) is at least one alkali metal sulfide and at least one alkali metal hydrosulfide, and (c) is at least one alkali metal hydroxide and at least one alkali metal hydrosulfide, under polymerization conditions effective for producing the poly(arylene sulfide ketone);
Claim 2
Independent Claim 85 words
A method for preparing a poly(arylene sulfide ketone) comprising: contacting in a reaction mixture (a) at least one polyhalobenzophenone, employing about 1.004:1 to about 1.038:1 molar ratios of alkali metal hydrosulfide relative to said polyhalobenzophenone, and at least one of (b) or (c), wherein (b) is at least one alkali metal sulfide and at least one alkali metal hydrosulfide, and (c) is at least one alkali metal hydroxide and at least one alkali metal hydrosulfide, under polymerization conditions effective for producing the poly(arylene sulfide ketone);
Claim 3
Dependent Claim 20 words
The method of claim 1, wherein the polyhalobenzophenone comprises a dihalobenzophenone, and the reaction mixture includes a polar reaction medium.
Claim 4
Dependent Claim 30 words
The method of claim 2, employing the alkali metal hydrosulfide in a ratio of about 1.01:1 to about 1.035:1 relative to said polyhalobenzophenone, alkali metal hydroxide and alkali metal sulfide.
Claim 5
Dependent Claim 31 words
The method of claim 2, wherein the alkali metal hydrosulfide comprises sodium hydrosulfide, the alkali metal hydroxide comrpises sodium hydroxide, the dihalobenzophenone comprises 4,4'dichlorobenzophenone, and the polar reaction medium comprises N-methyl-2-pyrrolidone.
Claim 6
Dependent Claim 20 words
The method of claim 4, wherein the poly(arylene sulfide ketone) is represented by repeating units of the structural formula: ##STR4##
Claim 7
Dependent Claim 14 words
The method of claim 1, wherein the poly(arylene sulfide ketone) comprises poly(phenylene sulfide ketone).
Claim 8
Dependent Claim 24 words
The method of claim 6, employing said (c), wherein said alkali metal hydrosulfide is sodium hydrosulfide, and said alkali metal hydroxide is sodium hydroxide.
Claim 9
Dependent Claim 40 words
The method of claim 6, wherein the poly(phenylene sulfide ketone) exhibits an inherent viscosity of at least about 0.48 measured at 30° C. in a #200 viscometer using an 0.5 weight percent solution in concentrated H 2 SO 4 .
Claim 10
Dependent Claim 20 words
The method of claim 8, wherein the poly(phenylene sulfide ketone) exhibit an inherent viscosity of about 0.55 to about 0.77.
Claim 11
Dependent Claim 42 words
The method of claim 1, wherein the polymerization conditions include a temperature of about 175° C. to about 350° C., a pressure of about 0 psig to about 200 psig, and a reaction time of about 1 hour to about 72 hours.
Claim 12
Dependent Claim 30 words
The method of claim 1, employing said (b), wherein the alkali metal hydrosulfide is present in a stoichiometric excess of about 1.004:1 to about 1.038:1 over the alkali metal sulfide.
Claim 13
Dependent Claim 28 words
The method of claim 11, wherein the alkali metal sulfide is brought together with the alkali metal hydrosulfide at a molar ratio of about 1.01:1 to about 1.035:1.

References Cited (Backward Citations)

US4232142A Cited
US3953400A Cited
US4361693A Cited
US4415729A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-12-28 1991-06-29 1991-12-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-12-28 1995-06-29 1995-12-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-12-28 1999-06-29 1999-12-29 $7700.00 Window Closed / Lapsed

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