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US4715337A Expired / Lapsed US ⏱️ 0.0 years remaining

Engine ignition system with an insulated and extendable extender

Assignee: Caterpillar Inc
•
Filing: 1985-01-31
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Granted: 1987-12-29
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Expires: 2005-01-31
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Abstract

Abstract An ignition system of an engine has a coil which is spaced away from an igniter to protect the coil from heat of a combustion chamber and combustion gas leakage. The electrical connections between the coil and igniter of current design practice have not performed satisfactorily due to loosening of connections, absorbtion of energy within the connectors and the escape of electrical energy. The present ignition extender overcomes these shortcomings by resiliently biasing a first electrical conducting core into contact with a source of high energy and a second electrical conducting core into contact with an igniter and insulating the first and second electrical conducting cores and a biasing and providng mechanism from the surrounding environment by surrounding them with a first and second telescopingly arranged insulating members. When included in an engine, the extender is combined with a shield to further protect and increase the functional life of the components.

Inventors

  • 👤 Phillip B. Bohl
  • 👤 Rodney J. Gillette
  • 👤 James C. Smith

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 20:54
CPC Classifications
F; F02; F02P; F02P13/00

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 160 words
An insulated ignition extender adapted for use in an engine to connect between an igniter and a source of high energy, comprising: a first electrically conducting core adapted to contact one of the igniter and the source of high energy; a second electrically conducting core adapted to contact the other of the igniter and the source of high energy; PG,9 one of said cores being axially movable with respect to the other core to provide a variable length extender; means for axially biasing apart the first and second electrically conducting cores and for providing a connection between the first and second electrically conducting cores so that electrical energy passes therethrough; and a first outer tubular insulating member fixedly attached to and surrounding at least a portion of one of the first and second electrically conducting cores surrounding the biasing and providing means and slidably surrounding at least a portion of the other of the first and second electrically conducting cores.
Claim 2
Dependent Claim 160 words
An insulated ignition extender adapted for use in an engine to connect between an igniter and a source of high energy, comprising: a first electrically conducting core adapted to contact one of the igniter and the source of high energy; a second electrically conducting core adapted to contact the other of the igniter and the source of high energy; PG,9 one of said cores being axially movable with respect to the other core to provide a variable length extender; means for axially biasing apart the first and second electrically conducting cores and for providing a connection between the first and second electrically conducting cores so that electrical energy passes therethrough; and a first outer tubular insulating member fixedly attached to and surrounding at least a portion of one of the first and second electrically conducting cores surrounding the biasing and providing means and slidably surrounding at least a portion of the other of the first and second electrically conducting cores.
Claim 3
Dependent Claim 200 words
An insulated ignition extender adapted for use in an engine to connect between an igniter and a source of high energy, comprising: a first electrically conducting core adapted to contact one of the igniter and the source of high energy; a second electrically conducting core adapted to contact the other of the igniter and the source of high energy; one of said cores being axially movable with respect to the other core to provide a variable length extender; means for axially biasing apart the first and second electrically conducting cores and for providing a connection between the first and second electrically conducting cores so that electrical energy passes therethrough; and means for insulating the first electrically conducting core, the second electrically conducting core and the biasing and providing means so that substantially all of the electrical energy passing therethrough is transmitted from the source of high enery to the igniter, including a first outer tubular insulating member fixedly attached to and surrounding at least a portion of one of the first and second electrically conducting cores, surrounding the biasing and providing means and slidably surrounding at least a portion of the other of the first and second electrically conducting cores.
Claim 4
Dependent Claim 200 words
An insulated ignition extender adapted for use in an engine to connect between an igniter and a source of high energy, comprising: a first electrically conducting core adapted to contact one of the igniter and the source of high energy; a second electrically conducting core adapted to contact the other of the igniter and the source of high energy; one of said cores being axially movable with respect to the other core to provide a variable length extender; means for axially biasing apart the first and second electrically conducting cores and for providing a connection between the first and second electrically conducting cores so that electrical energy passes therethrough; and means for insulating the first electrically conducting core, the second electrically conducting core and the biasing and providing means so that substantially all of the electrical energy passing therethrough is transmitted from the source of high enery to the igniter, including a first outer tubular insulating member fixedly attached to and surrounding at least a portion of one of the first and second electrically conducting cores, surrounding the biasing and providing means and slidably surrounding at least a portion of the other of the first and second electrically conducting cores.
Claim 5
Dependent Claim 52 words
The ignition extender of claim 2 wherein the insulating means further includes a second outer tubular insulating member connected to and surrounding at least a portion of the other of the first and second electrically conducting cores, said first insulating member including a portion 40 extending beyond said one electrically conducting core.
Claim 6
Dependent Claim 22 words
The ignition extender of claim 3 wherein said first outer tubular insulating member telescopingly extends into said second outer tubular insulating member.
Claim 7
Dependent Claim 14 words
The ignition extender of claim 2 wherein the biasing means is a compression spring.
Claim 8
Dependent Claim 23 words
The ignition extender of claim 5 wherein the compression spring is in electrically conducting abutment with the first and second electrically conducting cores.
Claim 9
Dependent Claim 21 words
The ignition extender of claim 3 wherein said first and second outer tubular insulating members are made of a polytetrafluorethlene material.
Claim 10
Dependent Claim 16 words
The ignition extender of claim 2 wherein the first and second electrically conducting cores are aluminum.
Claim 11
Dependent Claim 14 words
The ignition extender of claim 2 wherein the providing means is a compression spring.
Claim 12
Dependent Claim 242 words
An ignition system for use in an engine having a combustion chamber and a cover attached to the engine and having a portion spaced therefrom, comprising: an igniter extending into the combustion chamber; a source of high energy connected to the portion of the cover; a shield extending between and sealably connected to the cover and the engine, said shield having an axially extending passage therein; and an insulated, resiliently biased extendable ignition extender disposed in electrical conducting contact between the source of high energy and the igniter and positioned within the passage of the shield, said extender including a first electrically conducting core adapted to contact one of the igniter and the source of high energy, a second electrically conducting core adapted to contact the other of the igniter and the source of high energy, means for axially biasing apart the first and second electrically conducting cores and means for insulating the first electrically conducting core, the second electrically conducting core and the biasing and providing means so that substantially all of the electrical energy passing therethrough is transmitted from the source of high energy to the igniter and said insulating means including a first outer tubular insulating member fixedly attached and surrounding at least a portion of one of the first and second electrically conducting cores, surrounding the biasing and providing means and slidably surrounding at least a portion of the other of the first and second electrically conducting cores.
Claim 13
Dependent Claim 242 words
An ignition system for use in an engine having a combustion chamber and a cover attached to the engine and having a portion spaced therefrom, comprising: an igniter extending into the combustion chamber; a source of high energy connected to the portion of the cover; a shield extending between and sealably connected to the cover and the engine, said shield having an axially extending passage therein; and an insulated, resiliently biased extendable ignition extender disposed in electrical conducting contact between the source of high energy and the igniter and positioned within the passage of the shield, said extender including a first electrically conducting core adapted to contact one of the igniter and the source of high energy, a second electrically conducting core adapted to contact the other of the igniter and the source of high energy, means for axially biasing apart the first and second electrically conducting cores and means for insulating the first electrically conducting core, the second electrically conducting core and the biasing and providing means so that substantially all of the electrical energy passing therethrough is transmitted from the source of high energy to the igniter and said insulating means including a first outer tubular insulating member fixedly attached and surrounding at least a portion of one of the first and second electrically conducting cores, surrounding the biasing and providing means and slidably surrounding at least a portion of the other of the first and second electrically conducting cores.
Claim 14
Dependent Claim 53 words
The ignition system of claim 10 wherein the insulating means further includes a second outer tubular insulating member connected to and surrounding at least a portion of the other of the first and second electrically conducting cores, said first outer tubular insulating member including a portion extending beyond said one electrically conducting core.
Claim 15
Dependent Claim 22 words
The ignition system of claim 10 wherein said first outer tubular insulating member telescopingly extends into said second outer tubular insulating member.
Claim 16
Dependent Claim 16 words
The ignition system of claim 10 wherein the first and second electrically conducting cores are aluminum.
Claim 17
Dependent Claim 14 words
The ignition extender of claim 10 wherein the biasing means is a compression spring.
Claim 18
Dependent Claim 21 words
The ignition system of claim 11 wherein said first and second outer tubular insulating members are made of a polytetrafluorethlene material.
Claim 19
Dependent Claim 17 words
The ignition system of claim 10 wherein the source of high energy is a standard ignition coil.
Claim 20
Dependent Claim 13 words
The ignition system of claim 10 wherein the igniter is a spark plug.
Claim 21
Dependent Claim 19 words
The ignition system of claim 10 wherein the shield is in frictional contact with the cover and the engine.
Claim 22
Dependent Claim 13 words
The ignition system of claim 10 wherein the shield is a metallic material.
Claim 23
Dependent Claim 14 words
The ignition extender of claim 10 wherein the providing means is a compression spring.
Claim 24
Dependent Claim 183 words
An insulated ignition extender adapted for use in an engine to connect between an igniter and a source of high energy, comprising: a first electrically conducting core adapted to contact one of the igniter and the source of high energy and having a first outer tubular insulating member fixedly attached thereto; a second electrically conducting core adapted to contact the other of the igniter and the source of high energy and having a second outer tubular insulating member fixedly attached thereto; one of said outer tubular insulating members being axially movable with respect to the other member to provide a variable length extender; means for axially biasing apart the first and second electrically conducting cores and for providing a connection between the first and second electrically conducting cores so that electrical energy passes therethrough; and one of said first and second outer tubular insulating member being telescopingly slidingly extending into the other one of the first and second outer tubular insulating member so that substantially all of the electrical energy passing therethrough is transmitted from the source of high energy to the igniter.
Claim 25
Dependent Claim 183 words
An insulated ignition extender adapted for use in an engine to connect between an igniter and a source of high energy, comprising: a first electrically conducting core adapted to contact one of the igniter and the source of high energy and having a first outer tubular insulating member fixedly attached thereto; a second electrically conducting core adapted to contact the other of the igniter and the source of high energy and having a second outer tubular insulating member fixedly attached thereto; one of said outer tubular insulating members being axially movable with respect to the other member to provide a variable length extender; means for axially biasing apart the first and second electrically conducting cores and for providing a connection between the first and second electrically conducting cores so that electrical energy passes therethrough; and one of said first and second outer tubular insulating member being telescopingly slidingly extending into the other one of the first and second outer tubular insulating member so that substantially all of the electrical energy passing therethrough is transmitted from the source of high energy to the igniter.

References Cited (Backward Citations)

US1378260A Cited
FR831949A Cited
US2399390A Cited
GB556790A Cited
GB565853A Cited
US2686510A Cited
FR80419E Cited
US3792694A Cited
US3756207A Cited
US3859969A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-12-28 1991-06-29 1991-12-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-12-28 1995-06-29 1995-12-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-12-28 1999-06-29 1999-12-29 $7700.00 Window Closed / Lapsed

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