Composite engine

Claim 2

A crankshaft for a composite engine, comprising a first bearing shaft having a first main crank web at one end thereof; a second bearing shaft having a second main crank web at one end thereof; first and second intermediate crank webs each having first and second substantially identical crank pins positioned eccentrically and diametrically opposed therein and said first and second main crank webs including holes therein to receive respectively said first crank pins from said first and second intermediate crank webs; and a third main crank web and an intermediate bearing shaft having a fourth main crank web at one end thereof, said third main crank web having a concentric hole therein to receive a second end opposite said one end of said intermediate bearing shaft and said third and fourth main crank webs including holes for receipt of said second crank pins.

Claim 3

The crankshaft of claim 1 wherein said concentric hole and said second end of said intermediate bearing shaft include a keyway and key to prevent relative rotation therebetween.

Claim 4

The crankshaft of claim 1 wherein said holes are tapered and said crank pins are tapered for a locking taper fit in said holes, each of said first, second, third and fourth main crank webs including bolts extending into said holes to draw respective crank pins therein.

Claim 5

A composite engine comprising a first bearing shaft having a first main crank web at one end thereof; a second bearing shaft having a second main crank web at one end thereof; first and second intermediate crank webs each having a first and second crank pins positioned eccentrically and diametrically opposed therein and said first and second main crank webs including holes therein to receive respectively said first crank pins from said first and second intermediate crank webs; a third main crank web and an intermediate bearing shaft having a fourth main crank web at one end thereof, said third main crank web having a concentric hole therein to receive a second end opposite said one end of said intermediate bearing shaft and said third and fourth main crank webs including holes for receipt of said second crank pins; and a crankcase receiving said crankshaft and including a main crankcase having a first mounting face at one end thereof adjacent said third main crank web normal to a central crankshaft axis, an intermediate crankcase having a second mounting face at one end thereof capable of mating with said first face and a third mounting face at a second end thereof adjacent said first main crank web, said second and third mounting faces being normal to said crankshaft and a crankcase hub having a fourth mounting face capable of mating with said first mounting face and with said third mounting face.

Claim 6

A composite engine comprising a first bearing shaft having a first main crank web at one end thereof; a second bearing shaft having a second main crank web at one end thereof; first and second intermediate crank webs each having a first and second crank pins positioned eccentrically and diametrically opposed therein and said first and second main crank webs including holes therein to receive respectively said first crank pins from said first and second intermediate crank webs; a third main crank web and an intermediate bearing shaft having a fourth main crank web at one end thereof, said third main crank web having a concentric hole therein to receive a second end opposite said one end of said intermediate bearing shaft and said third and fourth main crank webs including holes for receipt of said second crank pins; and a crankcase receiving said crankshaft and including a main crankcase having a first mounting face at one end thereof adjacent said third main crank web normal to a central crankshaft axis, an intermediate crankcase having a second mounting face at one end thereof capable of mating with said first face and a third mounting face at a second end thereof adjacent said first main crank web, said second and third mounting faces being normal to said crankshaft and a crankcase hub having a fourth mounting face capable of mating with said first mounting face and with said third mounting face.

Claim 7

The composite engine of claim 4 wherein said second and fourth mounting faces have thrust shoulders normal to said crankshaft axis and said main crankcase and said intermediate crankcase each has an internal thrust shoulder, said internal thrust shoulder of said main crankcase is displaced from and facing in the same axial direction as said first mounting face and said internal thrust shoulder of said intermediate crankcase is displaced from and facing in the same direction as said third mounting face.

Claim 8

The composite engine of claim 4 wherein said main crankcase includes engine mounts.

Claim 9

The composite engine of claim 4 further comprising four cylinders, two of said cylinders being mounted to said main crankcase and two of said cylinders being mounted to said intermediate crankcase.

Claim 10

The composite engine of claim 7 wherein said cylinders are two-stroke engine cylinders.

Claim 11

The composite engine of claim 8 wherein said main crankcase and said intermediate crankcase each include an intake port through the sidewall thereof.

Claim 12

A composite engine comprising a crankshaft; and a crankcase rotatably supporting said crankshaft and including a main crankcase having a first mounting face at one end thereof normal to said crankshaft, an intermediate crankcase having a second mounting face thereof capable of mating with said first face and a third mounting face at a second end thereof, said second and third mounting faces being normal to a central crankshaft axis and a crankcase hub having a fourth mounting face capable of mating with said first mounting face and with said third mounting face, said second and fourth mounting faces having thrust shoulders normal to said crankshaft axis and said main crankcase and said intermediate crankcase each having an internal thrust shoulder, said internal thrust shoulder of said main crankcase being displaced from and facing in the same axial direction as said first mounting face and said internal thrust shoulder of said intermediate crankcase being displaced from and facing in the same direction as said third mounting face.

Claim 13

A composite engine comprising a crankshaft; and a crankcase rotatably supporting said crankshaft and including a main crankcase having a first mounting face at one end thereof normal to said crankshaft, an intermediate crankcase having a second mounting face thereof capable of mating with said first face and a third mounting face at a second end thereof, said second and third mounting faces being normal to a central crankshaft axis and a crankcase hub having a fourth mounting face capable of mating with said first mounting face and with said third mounting face, said second and fourth mounting faces having thrust shoulders normal to said crankshaft axis and said main crankcase and said intermediate crankcase each having an internal thrust shoulder, said internal thrust shoulder of said main crankcase being displaced from and facing in the same axial direction as said first mounting face and said internal thrust shoulder of said intermediate crankcase being displaced from and facing in the same direction as said third mounting face.

Claim 14

A composite engine comprising a first bearing shaft having a first main crank web at one end thereof; a second bearing shaft having a second main crank web at one thereof; first and second intermediate crank webs each having first and second crank pins positioned eccentrically and diametrically opposed thereon, with said first and second main crank webs including holes therein to receive respectively said first crank pins from said first and second intermediate crank webs; a third main crank web and an intermediate bearing shaft having a fourth main crank web at one end thereof, said third main crank web having a concentric hole therein to receive a second end opposite said one end of said intermediate bearing shaft and said third and fourth main crank webs including holes for receipt of said second crank pins; and a crankcase rotatably supporting said crankshaft and including a main crankcase having a first mounting face at one end thereof normal to said crankshaft, an intermediate crankcase having a second mounting face capable of mating with said first face and a third mounting face at a second end thereof, said second and third mounting faces being normal to a central crankshaft axis and a crankcase hub having a fourth mounting face capable of mating with said first mounting face and with said third mounting face, said second and fourth mounting faces having thrust shoulders normal to said crankshaft axis and said main crankcase and said intermediate crankcase each having an internal thrust shoulder, said internal thrust shoulder of said main crankcase being displaced from and facing in the same axial direction as said first mounting face and said internal thurst shoulder of said intermediate crankcase being displaced from and facing in the same direction as said third mounting face, said first first intermediate crank web disposed inbetween said thrust shoulders of said first and second mounting faces and said second intermediate crank web disposed inbetween said thrust shoulders of said third and fourth mounting faces, such that said crank pins on said first and second intermediate crank webs are axially constrained in place.

Claim 15

A composite engine comprising a first bearing shaft having a first main crank web at one end thereof; a second bearing shaft having a second main crank web at one thereof; first and second intermediate crank webs each having first and second crank pins positioned eccentrically and diametrically opposed thereon, with said first and second main crank webs including holes therein to receive respectively said first crank pins from said first and second intermediate crank webs; a third main crank web and an intermediate bearing shaft having a fourth main crank web at one end thereof, said third main crank web having a concentric hole therein to receive a second end opposite said one end of said intermediate bearing shaft and said third and fourth main crank webs including holes for receipt of said second crank pins; and a crankcase rotatably supporting said crankshaft and including a main crankcase having a first mounting face at one end thereof normal to said crankshaft, an intermediate crankcase having a second mounting face capable of mating with said first face and a third mounting face at a second end thereof, said second and third mounting faces being normal to a central crankshaft axis and a crankcase hub having a fourth mounting face capable of mating with said first mounting face and with said third mounting face, said second and fourth mounting faces having thrust shoulders normal to said crankshaft axis and said main crankcase and said intermediate crankcase each having an internal thrust shoulder, said internal thrust shoulder of said main crankcase being displaced from and facing in the same axial direction as said first mounting face and said internal thurst shoulder of said intermediate crankcase being displaced from and facing in the same direction as said third mounting face, said first first intermediate crank web disposed inbetween said thrust shoulders of said first and second mounting faces and said second intermediate crank web disposed inbetween said thrust shoulders of said third and fourth mounting faces, such that said crank pins on said first and second intermediate crank webs are axially constrained in place.