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US4713268A Expired / Lapsed US ⏱️ 0.0 years remaining

Crystallizable polyester resin having high impact strength and dimensional stability

Assignee: Rohm and Haas Co
•
Filing: 1986-12-05
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Granted: 1987-12-15
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Expires: 2006-12-05
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Abstract

Abstract Strong, tough, ovenable trays may be formed from poly(ethylene terephthalate) modified with 4-29% core/shell polymer, 0-14.5% aromatic polycarbonate and 1-5% aromatic polyester crystallization-rate accelerator.

Inventors

  • 👤 William G. Carson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 07:48
CPC Classifications
C; C08; C08L; C08L67/00; C08L67/02; Y; Y10; Y10T; Y10T428/00; Y10T428/13; Y10T428/1352; Y10T428/1386; Y10T428/31504; Y10T428/31786; Y10T428/31797

Claims Analysis

Total Claims: 41
Claim 1
Independent Claim 195 words
A tough, ovenable tray comprising a thermoformed, crystalline sheet of modified polyester resin, the resin comprising (A) from about 70 to about 95% of a poly(ethylene terephthalate) resin having an intrinsic viscosity from about 0.7 to about 1.1 dl/g, (B) from about 4 to about 29% of core/shell polymer having (1) from about 25 to about 95% of a first elastomeric phase polymerized from a monomer system comprising (a) from about 75 to about 99.8% of a monomer or monomer mixture which yields a rubbery polymer on polymerization, (b) from about 0.1 to about 5% crosslinking monomer, and (c) from about 0 to about 5% graftlinking monomer, and (2) from about 5 to about 75% of a rigid vinyl thermoplastic phase polymerized from a monomer system comprising from about 50 to 100% of an alkyl methacrylate wherein the alkyl group has from 1 to 4 carbon atoms, (C) from about 1 to about 5% of a poly(alkylene terephthalate) crystallization-rate accelerator, the alkylene group having from 4 to 6 carbon atoms, and (D) from 0 to about 14.5% of an aromatic polycarbonate of a di(monohydroxyphenol)-substituted aliphatic hydrocarbon wherein the hydrocarbon has 2 to 4 carbon atoms.
Claim 2
Dependent Claim 195 words
A tough, ovenable tray comprising a thermoformed, crystalline sheet of modified polyester resin, the resin comprising (A) from about 70 to about 95% of a poly(ethylene terephthalate) resin having an intrinsic viscosity from about 0.7 to about 1.1 dl/g, (B) from about 4 to about 29% of core/shell polymer having (1) from about 25 to about 95% of a first elastomeric phase polymerized from a monomer system comprising (a) from about 75 to about 99.8% of a monomer or monomer mixture which yields a rubbery polymer on polymerization, (b) from about 0.1 to about 5% crosslinking monomer, and (c) from about 0 to about 5% graftlinking monomer, and (2) from about 5 to about 75% of a rigid vinyl thermoplastic phase polymerized from a monomer system comprising from about 50 to 100% of an alkyl methacrylate wherein the alkyl group has from 1 to 4 carbon atoms, (C) from about 1 to about 5% of a poly(alkylene terephthalate) crystallization-rate accelerator, the alkylene group having from 4 to 6 carbon atoms, and (D) from 0 to about 14.5% of an aromatic polycarbonate of a di(monohydroxyphenol)-substituted aliphatic hydrocarbon wherein the hydrocarbon has 2 to 4 carbon atoms.
Claim 3
Dependent Claim 22 words
The ovenable tray of claim 1 wherein the intrinsic viscosity of the poly(ethylene terephthalate) is from about 0.72 to about 0.95 dl/g.
Claim 4
Dependent Claim 19 words
The ovenable tray of claim 1 wherein the crosslinking monomer in the first elastomeric phase is butylene glycol dimethacrylate.
Claim 5
Dependent Claim 17 words
The ovenable tray of claim 1 wherein the crosslinking monomer in the first elastomeric phase is divinylbenzene.
Claim 6
Dependent Claim 19 words
The ovenable tray of claim 1 wherein the monomer mixture which yields a rubbery polymer on polymerization includes butadiene.
Claim 7
Dependent Claim 24 words
The ovenable tray of claim 1 wherein the monomer mixture which yields a rubbery polymer on polymerization comprises a mixture of butadiene and styrene.
Claim 8
Dependent Claim 20 words
The ovenable tray of claim 1 wherein the glass-transition temperature of the first elastomeric phase is below about 0° C.
Claim 9
Dependent Claim 13 words
The ovenable tray of claim 1 wherein the crystallization-rate accelerator is poly(butylene terephthalate).
Claim 10
Dependent Claim 22 words
The ovenable tray of claim 8 wherein the poly(butylene terephthalate) has an intrinsic viscosity of from about 0.9 to about 1.2 dl/g.
Claim 11
Dependent Claim 19 words
The ovenable tray of claim 1 wherein the monomer which yields a rubbery polymer on polymerization is butyl acrylate.
Claim 12
Dependent Claim 19 words
The ovenable tray of claim 7 wherein the graftlinking monomer is present at from about 0.1% to about 5%.
Claim 13
Dependent Claim 18 words
The ovenable tray of claim 7 wherein the graftlinking monomer in the first elastomeric phase is allyl methacrylate.
Claim 14
Dependent Claim 184 words
A rapid-crystallizing, modified polyester resin comprising (A) from about 70 to about 95% of a poly(ethylene terephthalate) resin having an intrinsic viscosity of from about 0.7 to about 1.1 dl/g, (B) from about 4 to about 29% of a core/shell polymer having (1) from about 25 to about 95% of a first elastomeric phase polymerized from a monomer system comprising (a) from about 75 to about 99.8% of a monomer or monomer mixture which yields a rubbery polymer on polymerization, (b) from about 0.1 to about 5% crosslinking monomer, and (c) from about 0 to about 5% graftlinking monomer, and (2) from about 5 to about 75% of a rigid vinyl thermoplastic phase polymerized from a monomer system comprising from about 50 to 100% of an alkyl methacrylate wherein the alkyl group has from 1 to 4 carbon atoms, (C) from about 1 to about 5% of poly(alkylene terephthalate), the alkylene group having from 4 to 6 carbon atoms, and (D) from 0 to about 14.5% of an aromatic polycarbonate of a di(monohydroxyphenol)-substituted aliphatic hydrocarbon wherein the hydrocarbon has 2 to 4 carbon atoms.
Claim 15
Dependent Claim 184 words
A rapid-crystallizing, modified polyester resin comprising (A) from about 70 to about 95% of a poly(ethylene terephthalate) resin having an intrinsic viscosity of from about 0.7 to about 1.1 dl/g, (B) from about 4 to about 29% of a core/shell polymer having (1) from about 25 to about 95% of a first elastomeric phase polymerized from a monomer system comprising (a) from about 75 to about 99.8% of a monomer or monomer mixture which yields a rubbery polymer on polymerization, (b) from about 0.1 to about 5% crosslinking monomer, and (c) from about 0 to about 5% graftlinking monomer, and (2) from about 5 to about 75% of a rigid vinyl thermoplastic phase polymerized from a monomer system comprising from about 50 to 100% of an alkyl methacrylate wherein the alkyl group has from 1 to 4 carbon atoms, (C) from about 1 to about 5% of poly(alkylene terephthalate), the alkylene group having from 4 to 6 carbon atoms, and (D) from 0 to about 14.5% of an aromatic polycarbonate of a di(monohydroxyphenol)-substituted aliphatic hydrocarbon wherein the hydrocarbon has 2 to 4 carbon atoms.
Claim 16
Dependent Claim 23 words
The modified polyester resin of claim 13 wherein the intrinsic viscosity of the poly(ethylene terephthalate) is from about 0.72 to about 0.95 dl/g.
Claim 17
Dependent Claim 14 words
The modified polyester resin of claim 13 wherein the crystallization-rate accelerator is poly(butylene terephthalate).
Claim 18
Dependent Claim 23 words
The modified polyester resin of claim 15 wherein the poly(butylene terephthalate) has an intrinsic viscosity of from about 0.9 to about 1.2 dl/g.
Claim 19
Dependent Claim 20 words
The modified polyester resin of claim 13 wherein the crosslinking monomer in the first elastomeric phase is butylene glycol dimethacrylate.
Claim 20
Dependent Claim 18 words
The modified polyester resin of claim 13 wherein the crosslinking monomer in the first elastomeric phase is divinylbenzene.
Claim 21
Dependent Claim 20 words
The modified polyester resin of claim 13 wherein the monomer mixture which yields a rubbery polymer on polymerization includes butadiene.
Claim 22
Dependent Claim 25 words
The modified polyester resin of claim 13 wherein the monomer mixture which yields a rubbery polymer on polymerization comprises a mixture of butadiene and styrene.
Claim 23
Dependent Claim 21 words
The modified polyester resin of claim 13 wherein the glass-transition temperature of the first elastomeric phase is below about 0° C.
Claim 24
Dependent Claim 20 words
The modified polyester resin of claim 13 wherein the monomer which yields a rubbery polymer on polymerization is butyl acrylate.
Claim 25
Dependent Claim 20 words
The modified polyester resin of claim 22 wherein the graftlinking monomer is present at from about 0.1 to about 5%.
Claim 26
Dependent Claim 19 words
The modified polyester resin of claim 23 wherein the graftlinking monomer in the first elastomeric phase is allyl methacrylate.
Claim 27
Dependent Claim 194 words
A rapid-crystallizing sheet of amorphous, modified polyester resin suitable for forming tough, ovenable trays comprising (A) from about 70 to about 95% of a poly(ethylene terephthalate) resin having an intrinsic viscosity of from about 0.7 to about 1.1 dl/g, (B) from about 4 to about 29% of a core/shell polymer having (1) from about 25 to about 95% of a first elastomeric phase polymerized from a monomer system comprising (a) from about 75 to about 99.8% of a monomer or monomer mixture which yields a rubbery polymer on polymerization, (b) from about 0.1 to about 5% crosslinking monomer, and (c) from about 0 to about 5% graftlinking monomer, and (2) from about 5 to about 75% of a rigid vinyl thermoplastic phase polymerized from a monomer system comprising from about 50 to 100% of an alkyl methacrylate wherein the alkyl group has from 1 to 4 carbon atoms, (C) from about 1 to about 5% of a poly(alkylene terephthalate), the alkylene group having from 4 to 6 carbon atoms, and (D) from 0 to about 14.5% of an aromatic polycarbonate of a di(monohydroxyphenol)-substituted aliphatic hydrocarbon wherein the hydrocarbon has 2 to 4 carbon atoms.
Claim 28
Dependent Claim 194 words
A rapid-crystallizing sheet of amorphous, modified polyester resin suitable for forming tough, ovenable trays comprising (A) from about 70 to about 95% of a poly(ethylene terephthalate) resin having an intrinsic viscosity of from about 0.7 to about 1.1 dl/g, (B) from about 4 to about 29% of a core/shell polymer having (1) from about 25 to about 95% of a first elastomeric phase polymerized from a monomer system comprising (a) from about 75 to about 99.8% of a monomer or monomer mixture which yields a rubbery polymer on polymerization, (b) from about 0.1 to about 5% crosslinking monomer, and (c) from about 0 to about 5% graftlinking monomer, and (2) from about 5 to about 75% of a rigid vinyl thermoplastic phase polymerized from a monomer system comprising from about 50 to 100% of an alkyl methacrylate wherein the alkyl group has from 1 to 4 carbon atoms, (C) from about 1 to about 5% of a poly(alkylene terephthalate), the alkylene group having from 4 to 6 carbon atoms, and (D) from 0 to about 14.5% of an aromatic polycarbonate of a di(monohydroxyphenol)-substituted aliphatic hydrocarbon wherein the hydrocarbon has 2 to 4 carbon atoms.
Claim 29
Dependent Claim 18 words
The rapid-crystallizing sheet of claim 25 wherein the sheet is from about 0.5 to about 1.5 mm thick.
Claim 30
Dependent Claim 22 words
The rapid-crystallization sheet of claim 25 wherein the intrinsic viscosity of the poly(ethylene terephthalate) is from about 0.72 to about 0.95 dl/g.
Claim 31
Dependent Claim 19 words
The rapid-crystallizing sheet of claim 25 wherein the crosslinking monomer in the first elastomeric phase is butylene glycol dimethacrylate.
Claim 32
Dependent Claim 17 words
The rapid-crystallizing sheet of claim 25 wherein the crosslinking monomer in the first elastomeric phase is divinylbenzene.
Claim 33
Dependent Claim 19 words
The rapid-crystallizing sheet of claim 25 wherein the monomer mixture which yields a rubbery polymer on polymerization includes butadiene.
Claim 34
Dependent Claim 24 words
The rapid-crystallizing sheet of claim 25 wherein the monomer mixture which yields a rubbery polymer on polymerization comprises a mixture of butadiene and styrene.
Claim 35
Dependent Claim 20 words
The rapid-crystallizing sheet of claim 25 wherein the glass-transition temperature of the first elastomeric phase is below about 0° C.
Claim 36
Dependent Claim 22 words
The rapid-crystallizing sheet of claim 25 wherein the intrinsic viscosity of the poly(ethylene terephthalate) is from about 0.7 to about 1.1 dl/g.
Claim 37
Dependent Claim 13 words
The rapid-crystallizing sheet of claim 33 wherein the crystallization-rate accelerator is poly(butylene terephthalate).
Claim 38
Dependent Claim 22 words
The rapid-crystallizing sheet of claim 34 wherein the poly(butylene terephthlate) has an intrinsic viscosity of from about 0.9 to about 1.2 dl/g.
Claim 39
Dependent Claim 19 words
The rapid-crystallizing sheet of claim 25 wherein the monomer which yields a rubbery polymer on polymerization is butyl acrylate.
Claim 40
Dependent Claim 19 words
The rapid-crystallizing sheet of claim 36 wherein the graftlinking monomer is present at from about 0.1 to about 5%.
Claim 41
Dependent Claim 18 words
The rapid-crystallizing sheet of claim 37 wherein the graftlinking monomer in the first elastomeric phase is allyl methacrylate.

References Cited (Backward Citations)

US4388356A Cited
US4456164A Cited
US4463121A Cited
US4572852A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-12-14 1991-06-15 1991-12-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-12-14 1995-06-15 1995-12-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-12-14 1999-06-15 1999-12-15 $7700.00 Window Closed / Lapsed

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