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US4707332A Expired / Lapsed US ⏱️ 0.0 years remaining

Sintering process for prealloyed powders

Assignee: MTU Aero Engines AG
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Filing: 1986-02-07
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Granted: 1987-11-17
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Expires: 2006-02-07
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Abstract

Abstract A process for manufacturing structural parts of complicated shape from intermetallic phases capable of sintering by means of special additives which serve at the same time as sintering assist and increase the ductility of the finished structural part. The process includes the steps of making by melting a pre-alloy of the intermetallic phase, comminuting the pre-alloy into fine powder and mixing the fine powder with one or more additives into a mass which can then be shaped and subsequently sintered at a temperature of 70 to 95% of the absolute melting point of the intermetallic phases into a structural part of increased ductility and a density greater than 95% of the theoretical density which might possibly be subjected to subsequent pressing operations.

Inventors

  • 👤 Werner Huether

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 20:34
CPC Classifications
C; C22; C22C; C22C1/00; C22C1/04; C22C1/047; B; B22; B22F; B22F1/00; B22F1/09

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 94 words
A process for the manufacture of structural parts of complicated shapes from powders of intermetallic phases capable of sintering, comprising the steps of making a pre-alloy of the intermetallic phases by melting, comminuting the pre-alloy into a fine powder, mixing into a mass the pre-alloy powder with at least one additive for increasing ductility, and sintering the thus-formed mass at a temperature of about 70 to about 95% of the absolute melting point of the intermetallic phase into a structural part of increased ductility and a density greater than 95% of the theoretical value.
Claim 2
Dependent Claim 94 words
A process for the manufacture of structural parts of complicated shapes from powders of intermetallic phases capable of sintering, comprising the steps of making a pre-alloy of the intermetallic phases by melting, comminuting the pre-alloy into a fine powder, mixing into a mass the pre-alloy powder with at least one additive for increasing ductility, and sintering the thus-formed mass at a temperature of about 70 to about 95% of the absolute melting point of the intermetallic phase into a structural part of increased ductility and a density greater than 95% of the theoretical value.
Claim 3
Dependent Claim 27 words
A process according to claim 1, further comprising the step of imparting to the mixture of the powdered pre-alloy and additives a predetermined shape prior to sintering.
Claim 4
Dependent Claim 13 words
A process according to claim 2, including substantially pressing the sintered structural part.
Claim 5
Dependent Claim 25 words
A process according to claim 1, wherein the powder mixed with one or several additives is further processed prior to the sintering of the mass.
Claim 6
Dependent Claim 13 words
A process according to claim 4, wherein said additives are in elemental condition.
Claim 7
Dependent Claim 25 words
A process according to claim 4, wherein the mass including the mixture of powdered pre-alloy and additive is cold isostatically pressed prior to the sintering.
Claim 8
Dependent Claim 25 words
A process according to claim 4, wherein the mass including the mixture of powdered pre-alloy and additive is processed by injection molding prior to sintering.
Claim 9
Dependent Claim 26 words
A process according to claim 1, wherein the mass including the mixture of powdered pre-alloy and additives is further processed by injection molding prior to sintering.
Claim 10
Dependent Claim 18 words
A process according to claim 8, further comprising the step of heat treatment subsequent to the injection molding.
Claim 11
Dependent Claim 20 words
A process according to claim 9, further comprising the step of hot isostatically pressing the material subsequent to the sintering.
Claim 12
Dependent Claim 20 words
A process according to claim 4, further comprising the step of hot isostatically pressing the material subsequent to the sintering.

References Cited (Backward Citations)

DE897921C Cited
FR1290458A Cited
DE1257436B Cited
DE2258780A1 Cited
DE2227700A1 Cited
US3953205A Cited
US4347076A Cited
GB2131457A Cited
US4624705A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-11-16 1991-05-18 1991-11-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-11-16 1995-05-18 1995-11-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-11-16 1999-05-18 1999-11-17 $7700.00 Window Closed / Lapsed

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