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US4704342A Expired / Lapsed US ⏱️ 0.0 years remaining

Photomask having a patterned carbon light-blocking coating

Assignee: Fairchild Semiconductor Corp
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Filing: 1985-04-02
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Granted: 1987-11-03
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Expires: 2005-04-02
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Abstract

Abstract A photomask for use in manufacturing integrated circuits is fabricated by coating a thin film of organic material, generally a solution of a thermally decomposable hydrocarbon, onto a glass plate and heating it in a reducing atmosphere to convert it into carbon. The carbon layer is masked and etched; for example, in an oxygen plasma, to produce the mask.

Inventors

  • 👤 William I. Lehrer
  • 👤 P. Anthony Crossley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 18:41
CPC Classifications
G; G03; G03F; G03F1/00; G03F1/54; G03F1/56; Y; Y10; Y10S; Y10S430/00; Y10S430/146

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 71 words
A method of fabricating a photomask blank for use in the manufacture of integrated circuits which comprises: coating a photomask substrate by depositing a solution of a carbon precursor on the surface of the substrate and spinning the substrate to distribute the solution into a uniform film which covers the entire surface of the substrate; and heating the thus-coated substrate in a reducing atmosphere to form a light-blocking layer of carbon.
Claim 2
Independent Claim 71 words
A method of fabricating a photomask blank for use in the manufacture of integrated circuits which comprises: coating a photomask substrate by depositing a solution of a carbon precursor on the surface of the substrate and spinning the substrate to distribute the solution into a uniform film which covers the entire surface of the substrate; and heating the thus-coated substrate in a reducing atmosphere to form a light-blocking layer of carbon.
Claim 3
Dependent Claim 20 words
The method of claim 1 wherein said solution of a carbon precursor is a solution of a decomposable organic material.
Claim 4
Dependent Claim 23 words
The method of claim 1 wherein a photomask is formed by masking selective portions of the carbon-coated substrate and etching the unmasked portions.
Claim 5
Dependent Claim 15 words
The method of claim 3 wherein said etching is conducted with an oxygen-based plasma system.
Claim 6
Dependent Claim 29 words
The method of claim 2 wherein the decomposable organic material is a hydrocarbon which thermally decomposes to produce carbon at a temperature of from about 800° to 1200° C.
Claim 7
Dependent Claim 25 words
The method of claim 5 wherein the decomposable organic material is selected from the group consisting of phenol and furan resins and natural organic polymers.
Claim 8
Dependent Claim 11 words
The method of claim 6 wherein the substrate is quartz glass.
Claim 9
Dependent Claim 24 words
The method of claim 7 wherein said decomposable organic material is dissolved in a solvent selected from the group consisting of alcohols and ketones.
Claim 10
Dependent Claim 32 words
The method of claim 1 and further comprising the step of forming a photomask by removing select portions of the light-blocking layer to thereby provide a patterned carbon layer on said substrate.
Claim 11
Dependent Claim 34 words
The method of claim 9 wherein portions of the light-blocking layer are removed by selectively heating the portion of the carbon layer that is to be removed in the presence of an oxidizing atmosphere.
Claim 12
Dependent Claim 15 words
The method of claim 10 wherein said selective heating is carried out with a laser.
Claim 13
Dependent Claim 34 words
The method of claim 1 further comprising the step of repairing any defects in the carbon layer by selectively heating the layer in the defective areas and in the presence of a reducing atmosphere.
Claim 14
Dependent Claim 21 words
The method of claim 12 wherein said selective heating is carried out by directing a laser beam at the defective areas.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-11-02 1991-05-04 1991-11-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-11-02 1995-05-04 1995-11-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-11-02 1999-05-04 1999-11-03 $7700.00 Window Closed / Lapsed

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