Method of making low resistance contacts

Claim 3

The method of claim 1 wherein said vacuum chamber is evacuated down to a pressure of less than approximately 1.33×10 -6 milliber and said noble gas is introduced at a pressure in the range of approximately 1.33×10 -4 to 1.33×10 -1 millibar.

Claim 4

The method of claim 1 wherein a direct voltage is applied to the getter electrode to create a gas plasma.

Claim 5

The method of claim 1 wherein a radio frequency voltage is applied to the getter electrode to create a gas plasma.

Claim 6

The method of claim 1, 2, 3 or 4 wherein the gas plasma is generated for a period of approximately 7 to 20 minutes.

Claim 7

The method of claim 5 wherein said high frequency voltage is applied to said substrates for a period of approximately 0.5 to 5 minutes.

Claim 8

The method of claim 6 wherein the energy density implemented during said cathode sputtering is in the range of approximately 0.1 to 1 watts/cm 2 .

Claim 9

The method of claim 1, 2 or 3 further comprising the step of vapor depositing the next metallization level subsequent to said cleaning step while said vacuum chamber is still evacuated.

Claim 10

The method of claim 6 further comprising the step of vapor depositing the next metallization level subsequent to said cleaning step while said vacuum chamber is still evacuated.

Claim 11

A sputter cleaning apparatus for forming contaminate free surface on metallized areas of a substrate comprising: a high vacuum manufacturing chamber having resilient seals and means for evacuating said chamber; a substrate holder for receiving and holding substrates, said substrate holder being suitably connected to the inside of said chamber; a getter electrode and means for applying a voltage thereto for generating a gas plasma, said getter electrode having a high affinity for oxygen and being suitably arranged on the inside of said high vacuum manufacturing chamber so that the exposed areas of said metallized areas of said substrates are substantially surrounded by a surface of said getter electrode; said substrate holder and said getter electrode being electrically isolated from each other means for applying a radio frequency voltage to said substrates independently of said means to apply a voltage to said getter electrode, said radio frequency voltage causing cathode sputtering of said metallized areas of said substrates.

Claim 12

A sputter cleaning apparatus for forming contaminate free surface on metallized areas of a substrate comprising: a high vacuum manufacturing chamber having resilient seals and means for evacuating said chamber; a substrate holder for receiving and holding substrates, said substrate holder being suitably connected to the inside of said chamber; a getter electrode and means for applying a voltage thereto for generating a gas plasma, said getter electrode having a high affinity for oxygen and being suitably arranged on the inside of said high vacuum manufacturing chamber so that the exposed areas of said metallized areas of said substrates are substantially surrounded by a surface of said getter electrode; said substrate holder and said getter electrode being electrically isolated from each other means for applying a radio frequency voltage to said substrates independently of said means to apply a voltage to said getter electrode, said radio frequency voltage causing cathode sputtering of said metallized areas of said substrates.

Claim 13

The apparatus of claim 10 wherein said substrate holder is rotatably mounted to the top of said chamber.

Claim 14

The device of claim 11 wherein said substrate holder is electrically insulated and also serves as said means for applying a radio frequency voltage to said substrates.

Claim 15

The apparatus of claim 12 wherein each getter electrode is mounted to one of the walls of said chamber.

Claim 16

The apparatus of claim 13 wherein each getter electrode is electrically insulated.

Claim 17

The apparatus of claim 12 wherein each getter electrode is made of a gettering material having a high affinity for oxygen.

Claim 18

The apparatus of claim 15 wherein each getter electrode is made of aluminum.

Claim 19

The apparatus of claim 15 wherein each getter electrode is made of titanium.

Claim 20

The apparatus of claim 15 wherein each getter electrode is electrically insulated against said chamber walls.

Claim 21

The apparatus of claim 15 wherein said getter electrode is a spherical segment which conforms in shape with said substrate holder.

Claim 22

The apparatus of claim 18 or 19 wherein said chamber further comprises an inlet means through which a noble gas may be introduced.

Claim 23

The apparatus of claim 20 wherein said means for applying a radio frequency voltage is a radio frequency voltage conduit which is suitably attached to said substrate holder.

Claim 24

The apparatus of claim 21 further comprising an evaporation chamber.

Claim 25

The apparatus of claim 22 further comprising a separation valve separating said vacuum chamber from said evaporation chamber.

Claim 26

The apparatus of claim 23 further comprising a diffusion pump for creating and maintaining a vacuum in the chambers when necessary.

Claim 27

A sputter cleaning apparatus for forming contaminant free surfaces on metallized areas of a substrate comprising: a dual purpose chamber having a high vacuum manufacturing chamber portion having resilient seals and an evaporation chamber portion, said vacuum portion and said evaporation portion being separated by a separation valve; inlet and outlet ports in said high vacuum manufacturing chamber portion having resilient seals, of facilitating the introduction and evacuation of gases to and from said chamber; a diffusion pump being suitably connected to said outlet ports for creating and maintaining a vacuum when necessary; an electrically insulated substrate holder for receiving and holding substrates, said substrate holder being rotatably arranged in said chamber and being rotatably supported by a motor via a radio frequency voltage conduit; at least one getter electrode and means for applying a voltage thereto for generating a gas plasma, said electrode being made of a gettering material having a high affinity for oxygen; each electrode being electrically insulated against said chamber walls and said substrate holder and being arranged so that the exposed areas of said metallized areas of said substrates are substantially surrounded by a surface of said getter electrode; said radio frequency voltage conduit applying a radio frequency voltage to said substrate holder independently of said means to apply a voltage to said getter electrode; causing cathode sputtering.

Claim 28

A sputter cleaning apparatus for forming contaminant free surfaces on metallized areas of a substrate comprising: a dual purpose chamber having a high vacuum manufacturing chamber portion having resilient seals and an evaporation chamber portion, said vacuum portion and said evaporation portion being separated by a separation valve; inlet and outlet ports in said high vacuum manufacturing chamber portion having resilient seals, of facilitating the introduction and evacuation of gases to and from said chamber; a diffusion pump being suitably connected to said outlet ports for creating and maintaining a vacuum when necessary; an electrically insulated substrate holder for receiving and holding substrates, said substrate holder being rotatably arranged in said chamber and being rotatably supported by a motor via a radio frequency voltage conduit; at least one getter electrode and means for applying a voltage thereto for generating a gas plasma, said electrode being made of a gettering material having a high affinity for oxygen; each electrode being electrically insulated against said chamber walls and said substrate holder and being arranged so that the exposed areas of said metallized areas of said substrates are substantially surrounded by a surface of said getter electrode; said radio frequency voltage conduit applying a radio frequency voltage to said substrate holder independently of said means to apply a voltage to said getter electrode; causing cathode sputtering.

Claim 29

The device of claim 25 wherein each getter electrode is made of aluminum.

Claim 30

The device of claim 25 wherein each getter electrode is made of titanium.

Claim 31

The device of claim 25 wherein each getter electrode is a spherical segment which conforms in shape with said substrate holder.

Claim 32

The method of claim 1 wherein there is more than one getter electrode.

Claim 33

The apparatus of claim 10 wherein there is more than one getter electrode.