Claims Analysis
Total Claims: 6
Claim 1
Independent Claim
246 words
A method of fabricating a sensor array on a chip for assembly with other like arrays in abutting end to end relationship to form a longer composite array and which is capable of being removed and replaced without damaging the other arrays or causing loss of image quality, comprising the steps of: (a) forming at least one row of photosites on a relatively large (110) silicon wafer; (b) orientating dependent etching edge separation lines along the (111) plane of said wafer to delineate the top and bottom edges of said chip; (c) orientating dependent etching end separation lines along the (111) plane of said wafer to delineate chip ends having a generally L-shaped offset therein by etching a first separation line between two adjacent photosites in said photosite row extending from one edge of said chip toward the chip interior, a second separation line longitudinally offset from the first separation line and extending from a point spaced opposite the terminus of said first separation line to the other edge of said chip, and a third separation line connecting the termini of the first and second separation lines, said first, second and third lines cooperating to form end separation lines with said generally L-shaped offset; and (d) separating said chip from said wafer along said separation lines to provide a generally rectangular shaped chip, each end of said chip having a generally L-shaped offset for interlocking abutment and alignment with complementary offset ends of other like arrays.
Claim 2
Independent Claim
246 words
A method of fabricating a sensor array on a chip for assembly with other like arrays in abutting end to end relationship to form a longer composite array and which is capable of being removed and replaced without damaging the other arrays or causing loss of image quality, comprising the steps of: (a) forming at least one row of photosites on a relatively large (110) silicon wafer; (b) orientating dependent etching edge separation lines along the (111) plane of said wafer to delineate the top and bottom edges of said chip; (c) orientating dependent etching end separation lines along the (111) plane of said wafer to delineate chip ends having a generally L-shaped offset therein by etching a first separation line between two adjacent photosites in said photosite row extending from one edge of said chip toward the chip interior, a second separation line longitudinally offset from the first separation line and extending from a point spaced opposite the terminus of said first separation line to the other edge of said chip, and a third separation line connecting the termini of the first and second separation lines, said first, second and third lines cooperating to form end separation lines with said generally L-shaped offset; and (d) separating said chip from said wafer along said separation lines to provide a generally rectangular shaped chip, each end of said chip having a generally L-shaped offset for interlocking abutment and alignment with complementary offset ends of other like arrays.
Claim 3
Dependent Claim
36 words
The method according to claim 1 including the step of: offsetting said second separation line outwardly of said first separation line whereby on separation of said chip from said wafer, a generally T-shaped chip is formed.
Claim 4
Dependent Claim
37 words
The method according to claim 1 including the step of: offsetting said second separation line inwardly of said first separation line whereby on separation of said chip from said wafer, a generally inverted T-shaped chip is formed.
Claim 5
Independent Claim
241 words
A method of fabricating a sensor array on a chip for assembly with other like arrays in abutting end to end relationship to form a longer composite array and which is capable of being removed and replaced without damaging the other arrays or causing loss of image quality, comprising the steps of: (a) orientating dependent etching edge separation lines along the (111) plane of a relatively larger (110) silicon wafer to delineate the top and bottom edges of said chip; (b) orientating dependent etching end separation lines along the (111) plane of said wafer to delineate chip ends having a generally L-shaped offset therein by etching a first separation line extending from one edge of said chip toward the chip interior, a second separation line longitudinally offset from the first separation line and extending from a point spaced opposite the terminus of said first separation line to the other edge of said chip, and a third separation line connecting the termini of the first and second separation lines, said first, second and third lines cooperating to form end separation lines with said generally L-shaped offset; and (c) separating said chip from said wafer along said separation lines to provide a generally rectangular shaped chip, each end of said chip having a generally L-shaped offset for interlocking abutment and alignment with the complementary offset ends of other like arrays; and (d) forming at least one row of photosites on said silicon wafer.
Claim 6
Independent Claim
241 words
A method of fabricating a sensor array on a chip for assembly with other like arrays in abutting end to end relationship to form a longer composite array and which is capable of being removed and replaced without damaging the other arrays or causing loss of image quality, comprising the steps of: (a) orientating dependent etching edge separation lines along the (111) plane of a relatively larger (110) silicon wafer to delineate the top and bottom edges of said chip; (b) orientating dependent etching end separation lines along the (111) plane of said wafer to delineate chip ends having a generally L-shaped offset therein by etching a first separation line extending from one edge of said chip toward the chip interior, a second separation line longitudinally offset from the first separation line and extending from a point spaced opposite the terminus of said first separation line to the other edge of said chip, and a third separation line connecting the termini of the first and second separation lines, said first, second and third lines cooperating to form end separation lines with said generally L-shaped offset; and (c) separating said chip from said wafer along said separation lines to provide a generally rectangular shaped chip, each end of said chip having a generally L-shaped offset for interlocking abutment and alignment with the complementary offset ends of other like arrays; and (d) forming at least one row of photosites on said silicon wafer.