Recliner unit with novel locking and actuating mechanism

Claim 2

A recliner, comprising, a stationary frame having a back frame portion, a left side frame portion, and a right side frame portion, a seat frame which is located between said side frame portions, a leg rest which is located at a forward portion of the recliner, a left recliner mechanism connecting the left side of said seat frame to the left side frame portion, a right recliner mechanism connecting the right side of said frame to the right side frame portion, each of said recliner mechanisms including a seat linkage means and a leg rest linkage means, said seat linkage means being operable to support said seat frame for movement relative to said stationary frame between a rear position and a forward position which has a greater pitch from the horizontal than said rear position, said seat linkage means including seat support links which are inclined rearwardly when the seat frame is in its rear position, said seat support links being inclined forwardly when the seat frame is in its forward position, said leg rest linkage means being operable to support the leg rest for movement between a retracted position where it is generally vertical and an extended position where it is generally horizontal and extends in a forward direction, a locking mechanism for holding the seat frame in its rear position at which said seat support links are inclined rearwardly, said locking mechanism being spaced from and located between the recliner mechanisms and having its opposite ends connected to the seat frame and to the stationary frame, said locking mechanism including pivotally interconnected links, one of which is a toggle member movable to an over center position where it prevents the links of the locking mechanism from pivoting relative to each other when the locking mechanism is subjected to longitudinal compressive forces, and unlocking means for moving the toggle member from its over center position so that the links of the locking mechanism are able to pivot relative to each other to enable the seat support links to move to positions where they are inclined forwardly and to enable the seat frame to move to its forward position, said unlocking means including a flexible tension member which, when pulled by a user of the recliner, causes the toggle member to move from its over center position.

Claim 3

A recliner according to claim 1 wherein the flexible tension member has an exposed unlevered manually engageable pull handle at one end thereof.

Claim 4

A recliner according to claim 2 wherein the pull handle is mounted on the seat frame.

Claim 5

A recliner according to claim 2 wherein the pull handle is mounted on the stationary frame.

Claim 6

A recliner according to claim 1 having a guide conduit which receives the flexible tension member, said guide conduit having one end which is immovably attached to one of said frames and another end which is immovably attached to one of said frames.

Claim 7

A recliner according to claim 5 wherein the flexible tension member has an exposed unlevered manually engageable pull handle at one end thereof.

Claim 8

A recliner according to claim 6 wherein the pull handle is mounted on the seat frame.

Claim 9

A recliner according to claim 6 wherein the pull handle is mounted on the stationary frame.

Claim 10

A recliner according to claim 5 wherein the unlocking means includes a pivoted unlocking lever, said flexible tension member being connected to the unlocking lever and being located where a pulling action on the flexible tension member moves the unlocking lever against the toggle member to move the toggle member from its over center position to unlock the seat frame, said unlocking lever and said toggle member being arranged with a lost motion therebetween so that, after the toggle member moves over center, it then moves a greater distance than the unlocking lever.

Claim 11

A recliner according to claim 9 wherein the flexible tension member has an exposed unlevered manually engageable pull handle at one end thereof.

Claim 12

A recliner according to claim 10 wherein the pull handle is mounted on the seat frame.

Claim 13

A recliner according to claim 10 wherein the pull handle is mounted on the stationary frame.

Claim 14

A recliner, comprising: a stationary frame having a back frame portion, a left side frame portion, and a right side frame portion, a seat frame which is located between said side frame portions, a leg rest which is located at a forward portion of the recliner, a left recliner mechanism connecting the left side of said seat frame to the left side frame portion, a right recliner mechanism connecting the right side of said seat frame to the right side frame portion, each of said recliner mechanisms including a seat linkage means and a leg rest linkage means, said seat linkage means being operable to support said seat frame for movement relative to said stationary frame between a rear position and a forward position which has a greater pitch from the horizontal than said rear position, said leg rest linkage means being operable to support the leg rest for movement between a retracted position where it is generally vertical and an extended position where it is generally horizontal and extends in a forward direction, a locking mechanism for holding the seat frame in it rear position, said locking mechanism being spaced from and located between the recliner mechanisms and having its opposite ends connected to the seat frame and to the stationary frame, said locking mechanism including pivotally interconnected links, one of which is a toggle member movable to an over center position where it prevents the links of the locking mechanism from pivoting relative to each other when the locking mechanism is subjected to longitudinal compressive forces, and unlocking means for moving the toggle member from its over center position so that the links of the locking mechanism are able to pivot relative to each other to enable the seat frame to move to its forward position, said unlocking means including a flexible tension member which, when pulled by a user of the recliner, causes the toggle member to move from its over center position, said unlocking means including a pivoted unlocking lever, said flexible tension member being connected to the unlocking lever and being located where a pulling action on the flexible tension member moves the unlocking lever against the toggle member to move the toggle member from its over center position to unlock the seat frame, said unlocking lever and said toggle member being arranged with a lost motion therebetween so that, after the toggle member moves over center, it then moves a greater distance than the unlocking lever.

Claim 15

A recliner, comprising: a stationary frame having a back frame portion, a left side frame portion, and a right side frame portion, a seat frame which is located between said side frame portions, a leg rest which is located at a forward portion of the recliner, a left recliner mechanism connecting the left side of said seat frame to the left side frame portion, a right recliner mechanism connecting the right side of said seat frame to the right side frame portion, each of said recliner mechanisms including a seat linkage means and a leg rest linkage means, said seat linkage means being operable to support said seat frame for movement relative to said stationary frame between a rear position and a forward position which has a greater pitch from the horizontal than said rear position, said leg rest linkage means being operable to support the leg rest for movement between a retracted position where it is generally vertical and an extended position where it is generally horizontal and extends in a forward direction, a locking mechanism for holding the seat frame in it rear position, said locking mechanism being spaced from and located between the recliner mechanisms and having its opposite ends connected to the seat frame and to the stationary frame, said locking mechanism including pivotally interconnected links, one of which is a toggle member movable to an over center position where it prevents the links of the locking mechanism from pivoting relative to each other when the locking mechanism is subjected to longitudinal compressive forces, and unlocking means for moving the toggle member from its over center position so that the links of the locking mechanism are able to pivot relative to each other to enable the seat frame to move to its forward position, said unlocking means including a flexible tension member which, when pulled by a user of the recliner, causes the toggle member to move from its over center position, said unlocking means including a pivoted unlocking lever, said flexible tension member being connected to the unlocking lever and being located where a pulling action on the flexible tension member moves the unlocking lever against the toggle member to move the toggle member from its over center position to unlock the seat frame, said unlocking lever and said toggle member being arranged with a lost motion therebetween so that, after the toggle member moves over center, it then moves a greater distance than the unlocking lever.

Claim 16

A recliner according to claim 13 wherein the flexible tension member has an exposed unlevered manually engageable pull handle at one end thereof.

Claim 17

A recliner according to claim 14 wherein the pull handle is mounted on the seat frame.

Claim 18

A recliner according to claim 14 wherein the pull handle is mounted on the stationary frame.

Claim 19

A recliner, comprising, a stationary frame, a seat frame mounted on the stationary frame, a pair of recliner mechanisms mounting the seat frame on the stationary frame, each of said recliner mechanisms including a seat linkage means which is operable to support said seat frame for movement relative to the stationary frame between a rear position and a forward position which has a greater pitch from the horizontal than said rear position, said seat linkage means including seat support links which are inclined rearwardly when the seat frame is at said rear position, a lever means for moving the seat frame in a forward direction until the seat support links move beyond the vertical, at which point the weight of the seat causes the seat frame to move on said seat support links to said forward position, and a lost motion connection means associated with said lever to permit the seat frame to move independently of the movement of the lever.

Claim 20

A recliner, comprising, a stationary frame, a seat frame mounted on the stationary frame, a pair of recliner mechanisms mounting the seat frame on the stationary frame, each of said recliner mechanisms including a seat linkage means which is operable to support said seat frame for movement relative to the stationary frame between a rear position and a forward position which has a greater pitch from the horizontal than said rear position, said seat linkage means including seat support links which are inclined rearwardly when the seat frame is at said rear position, a lever means for moving the seat frame in a forward direction until the seat support links move beyond the vertical, at which point the weight of the seat causes the seat frame to move on said seat support links to said forward position, and a lost motion connection means associated with said lever to permit the seat frame to move independently of the movement of the lever.

Claim 21

A recliner according to claim 17 having a locking mechanism for holding the seat frame in its rear position, said locking mechanism including two pivotally interconnected links, one said link being connected to the seat frame and the other said link being connected to the stationary frame, said lever being engaged with one of said links to produce relative movement between said links to unlock said locking mechanism.