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US4687657A Expired / Lapsed US ⏱️ 0.0 years remaining

Fabrication of SiC - AlN alloys

Assignee: CNA Holdings LLC
•
Filing: 1986-06-09
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Granted: 1987-08-18
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Expires: 2006-06-09
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Abstract

Abstract An aluminum nitride ceramic is formed by pyrolyzing a poly-N-alkyliminoalane. A ceramic comprising a solid solution of silicon carbide and aluminum nitride is also formed by mixing a preceramic organosilicon polymer with a polyalkyliminoalane and pyrolyzing the mixed polymers composition to ceramic form.

Inventors

  • 👤 Terence J. Clark
  • 👤 Robert E. Johnson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 03:16
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/58; C04B35/581; C04B35/56; C04B35/565; C04B35/571; C08; C08G; C08G77/00; C08G77/60; C09; C09D; C09D183/00; C09D183/16

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 34 words
A process for forming an aluminum nitride ceramic comprising; pyrolyzing an organoaluminum preceramic polymer containing a backbone comprised of alternating aluminum- and nitrogen-containing groups at a temperature above 1,000° C. in an inert atmosphere.
Claim 2
Dependent Claim 34 words
A process for forming an aluminum nitride ceramic comprising; pyrolyzing an organoaluminum preceramic polymer containing a backbone comprised of alternating aluminum- and nitrogen-containing groups at a temperature above 1,000° C. in an inert atmosphere.
Claim 3
Dependent Claim 30 words
The process of claim 1 wherein said organoaluminum polymer is a poly-N-alkyliminoalane containing repeating units represented by the formula: ##STR5## in which R is an aliphatic, cycloaliphatic or aromatic radical.
Claim 4
Dependent Claim 68 words
The process of claim 1 wherein said organoaluminum compound is a poly-N-alkyliminoalane made up of a plurality of 4 and/or 6 member rings of the formula: ##STR6## wherein R is an aliphatic, cycloaliphatic or aromatic hydrocarbon combined in a tridimensional cage structure having the chemical composition (HAl-NR) N , in which R has the above meaning and n is a whole number lower than or equal to 10.
Claim 5
Dependent Claim 10 words
A ceramic article produced by the process of claim 2.
Claim 6
Dependent Claim 10 words
A ceramic article produced by the process of claim 3.
Claim 7
Dependent Claim 62 words
A process of forming a silicon carbide and aluminum nitride solid solution comprising mixing a preceramic organosilicon polymer capable of being pyrolyzed to silicon carbide and a preceramic organoaluminum polymer capable of being pyrolyzed to aluminum nitride, and pyrolyzing the mixed polymer composition at a temperature about 1,000° C. in an inert atmosphere to convert the respective organometallic polymers to ceramic form.
Claim 8
Dependent Claim 62 words
A process of forming a silicon carbide and aluminum nitride solid solution comprising mixing a preceramic organosilicon polymer capable of being pyrolyzed to silicon carbide and a preceramic organoaluminum polymer capable of being pyrolyzed to aluminum nitride, and pyrolyzing the mixed polymer composition at a temperature about 1,000° C. in an inert atmosphere to convert the respective organometallic polymers to ceramic form.
Claim 9
Dependent Claim 20 words
The process of claim 6 wherein said organosilicon preceramic polymer is selected the group consisting of poly(diorganosilanes), poly(haloorganosilanes) and poly(carbosilanes).
Claim 10
Dependent Claim 18 words
The process of claim 6 wherein said organoaluminum polymer comprises a backbone of repeating aluminum- and nitrogen-containing groups.
Claim 11
Dependent Claim 30 words
The process of claim 8 wherein said organoaluminum polymer is a poly-N-alkyliminoalane containing repeating units represented by the formula: ##STR7## in which R is an aliphatic, cycloaliphatic or aromatic radical.
Claim 12
Dependent Claim 68 words
The process of claim 8 wherein said organoaluminum compound is a poly-N-alkyliminoalane made up of a plurality of 4 and/or 6 member rings of the formula: ##STR8## wherein R is an aliphatic, cycloaliphatic or aromatic hydrocarbon combined in a tridimensional cage structure having the chemical composition (HAl-NR) n , in which R has the above meaning and n is a whole number lower than or equal to 10.
Claim 13
Dependent Claim 29 words
The process of claim 8 wherein said polymer mixture is formed by mixing the respective organometallic polymers in a solvent, mixing the solvated polymers and drying off the solvent.
Claim 14
Dependent Claim 26 words
The process of claim 11 wherein the solvated polymers are spun into fibers comprising a mixture of the organometallic polymers and pyrolyzed to form ceramic fibers.
Claim 15
Dependent Claim 10 words
A ceramic article formed by the process of claim 9.
Claim 16
Dependent Claim 10 words
A ceramic article formed by the process of claim 10.
Claim 17
Dependent Claim 10 words
A ceramic fiber formed by the process of claim 12.
Claim 18
Dependent Claim 23 words
A preceramic composition comprising a mixture of a preceramic organosilicon polymer and a preceramic organoaluminum polymer capable of being pyrolyzed to aluminum nitride.
Claim 19
Dependent Claim 23 words
A preceramic composition comprising a mixture of a preceramic organosilicon polymer and a preceramic organoaluminum polymer capable of being pyrolyzed to aluminum nitride.
Claim 20
Dependent Claim 10 words
A preceramic article shaped from the composition of claim 16.
Claim 21
Dependent Claim 20 words
The preceramic article of claim 17 wherein said composition is shaped by spinning said preceramic composition into a preceramic fiber.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-17 1991-02-16 1991-08-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-17 1995-02-16 1995-08-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-17 1999-02-16 1999-08-18 $7700.00 Window Closed / Lapsed

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