Surgical articulator apparatus and method

Claim 1

An apparatus for mainpulating a dental cast, including a dental articular having a horizontal hinge axis comprising: planar adjustment means mounted on said articulator for supporting said dental cast and for enabling said dental cast to be translated in two substantially orthogonal directions parallel to a substantially horizontal plane of motion and for enabling said dental cast to be rotated about a selected one of a plurality of axes, each axis being perpendicular to said plane of motion and passing substantially through said dental arch at a predetermined point, said planar adjustment means including means for selecting and providing a fixed pivot point about each of said selected axes passing substantially through said dental arch.

Claim 2

An apparatus for mainpulating a dental cast, including a dental articular having a horizontal hinge axis comprising: planar adjustment means mounted on said articulator for supporting said dental cast and for enabling said dental cast to be translated in two substantially orthogonal directions parallel to a substantially horizontal plane of motion and for enabling said dental cast to be rotated about a selected one of a plurality of axes, each axis being perpendicular to said plane of motion and passing substantially through said dental arch at a predetermined point, said planar adjustment means including means for selecting and providing a fixed pivot point about each of said selected axes passing substantially through said dental arch.

Claim 3

An apparatus for manipulating a dental cast, including a dental arch representing the teeth, for use in a dental articulator having a horizontal hinge axis comprising: planar adjustment means mounted on said articulator for supporting said dental cast and for enabling said dental cast to be translated in two substantially orthogonal directions parallel to a substantially horizontal plane of motion and for enabling said dental cast to be rotated about one of a plurality of axes, each axis being perpendicular to said plane of motion and passing substantially through said dental arch at a predetermined point, said planar adjustment means comprising: a first plate including first, second, third, and fourth cam following means, said first and second cam following means having axes perpendicular to said first plate and protruding from the same side of said first plate, said axes substantially passing through said dental arch at first and second preselected points on said dental arch, third and fourth cam following means having axes perpendicular to said first plate and protruding from the opposite side of said first plate from said first and second cam following means and lying on a line which is perpendicular to the line joining said first and second cam following means, said third cam following means axis passing substantially through the center of the teeth of said dental arch, each of said cam following means having the same diameter; a second plate mounted parallel to said first plate having a first linear cam surface and a first arcuate cam surface for engaging said first cam following means, a second linear cam surface and second arcuate cam surface for engaging said second cam following means; means for setting the distance between said first cam following means and a first predetermined point on said second plate, and for setting the distance between said second cam following means and a second predetermined point on said second plate, wherein said first and second linear cam surfaces are parallel to one another, said first and second arcuate surfaces have a common center lying equidistant from said first and second linear cam surfaces, the distance between said first and second linear cam surfaces being equal to the diameter of the circle containing said first and second arcuate surfaces plus the diameter of said cam following means; a third plate mounted parallel to said first plate on the opposite side of said first plate from said second plate, having a third linear cam surface and a third arcuate cam surface for engaging said third cam following means; a fourth linear cam surface and fourth arcuate cam surface for engaging said fourth cam following means; means for setting the distance between said third cam following means and a third predetermined point on said third plate, and for setting the distance between said fourth cam following means and a fourth predetermined point on said third plate, wherein said third and fourth linear cam surfaces are parallel to one another, said third and fourth arcuate surfaces have a common center lying equidistant from said third and fourth linear cam surfaces, the distance between said third and fourth linear cam surfaces being equal to the diameter of the circle containing said third and fourth arcuate surfaces plus the diameter of said cam following means; and means for connecting said dental cast to said third plate.

Claim 4

An apparatus for manipulating a dental cast, including a dental arch representing the teeth, for use in a dental articulator having a horizontal hinge axis comprising: planar adjustment means mounted on said articulator for supporting said dental cast and for enabling said dental cast to be translated in two substantially orthogonal directions parallel to a substantially horizontal plane of motion and for enabling said dental cast to be rotated about one of a plurality of axes, each axis being perpendicular to said plane of motion and passing substantially through said dental arch at a predetermined point, said planar adjustment means comprising: a first plate including first, second, third, and fourth cam following means, said first and second cam following means having axes perpendicular to said first plate and protruding from the same side of said first plate, said axes substantially passing through said dental arch at first and second preselected points on said dental arch, third and fourth cam following means having axes perpendicular to said first plate and protruding from the opposite side of said first plate from said first and second cam following means and lying on a line which is perpendicular to the line joining said first and second cam following means, said third cam following means axis passing substantially through the center of the teeth of said dental arch, each of said cam following means having the same diameter; a second plate mounted parallel to said first plate having a first linear cam surface and a first arcuate cam surface for engaging said first cam following means, a second linear cam surface and second arcuate cam surface for engaging said second cam following means; means for setting the distance between said first cam following means and a first predetermined point on said second plate, and for setting the distance between said second cam following means and a second predetermined point on said second plate, wherein said first and second linear cam surfaces are parallel to one another, said first and second arcuate surfaces have a common center lying equidistant from said first and second linear cam surfaces, the distance between said first and second linear cam surfaces being equal to the diameter of the circle containing said first and second arcuate surfaces plus the diameter of said cam following means; a third plate mounted parallel to said first plate on the opposite side of said first plate from said second plate, having a third linear cam surface and a third arcuate cam surface for engaging said third cam following means; a fourth linear cam surface and fourth arcuate cam surface for engaging said fourth cam following means; means for setting the distance between said third cam following means and a third predetermined point on said third plate, and for setting the distance between said fourth cam following means and a fourth predetermined point on said third plate, wherein said third and fourth linear cam surfaces are parallel to one another, said third and fourth arcuate surfaces have a common center lying equidistant from said third and fourth linear cam surfaces, the distance between said third and fourth linear cam surfaces being equal to the diameter of the circle containing said third and fourth arcuate surfaces plus the diameter of said cam following means; and means for connecting said dental cast to said third plate.

Claim 7

An apparatus for manipulating a dental cast including a dental arch representing the teeth for use in a dental articulator having a horizontal hinge axis and a base including an incisal table comprising: planar adjustment means for supporting said dental cast and for enabling said dental cast to be translated in two substantially orthogonal directions parallel to a substantially horizontal plane of motion and for enabling said dental cast to be rotated about one of a plurality of axes, each axis being perpendicular to said plane of motion and passing substantially through said dental arch at a predetermined point; posterior adjustment means mounted on said articulator and connected to said planar adjustment means for enabling said dental arch to be moved in a vertical direction and for enabling said dental cast to rotate about a right occlusion axis lying substantially along the right row of teeth of said dental arch and a left occlusion axis lying substantially along the left row of teeth of said dental arch; and anterior adjustment means connected to said planar adjustment means and to said posterior adjustment means for enabling said plane of motion of said planar adjustment means to be rotated about said hinge axis, for causing said said plane of motion to rotate about a first anterior axis substantially passing through the center of said hinge axis, and for enabling said plane of motion to be rotated about a second anterior axis passing substantially through the center of said hinge axis.

Claim 8

An apparatus for manipulating a dental cast including a dental arch representing the teeth for use in a dental articulator having a horizontal hinge axis and a base including an incisal table comprising: planar adjustment means for supporting said dental cast and for enabling said dental cast to be translated in two substantially orthogonal directions parallel to a substantially horizontal plane of motion and for enabling said dental cast to be rotated about one of a plurality of axes, each axis being perpendicular to said plane of motion and passing substantially through said dental arch at a predetermined point; posterior adjustment means mounted on said articulator and connected to said planar adjustment means for enabling said dental arch to be moved in a vertical direction and for enabling said dental cast to rotate about a right occlusion axis lying substantially along the right row of teeth of said dental arch and a left occlusion axis lying substantially along the left row of teeth of said dental arch; and anterior adjustment means connected to said planar adjustment means and to said posterior adjustment means for enabling said plane of motion of said planar adjustment means to be rotated about said hinge axis, for causing said said plane of motion to rotate about a first anterior axis substantially passing through the center of said hinge axis, and for enabling said plane of motion to be rotated about a second anterior axis passing substantially through the center of said hinge axis.

Claim 16

An apparatus for manipulating a dental cast including a dental arch representing the teeth for use in a dental articulator having a horizontal hinge axis and a base including an incisal table comprising: a first plate including first, second, third, and fourth cam following means, said first and second cam following means having axes perpendicular to said first plate and protruding from the same side of said first plate, said axes substantially passing through said dental arch at first and second preselected points on said dental arch, third and fourth cam following means having axes perpendicular to said first plate and protruding from the opposite side of said first plate from said first and second cam following means and lying on a line which is perpendicular to the line joining said first and second cam following means, said third cam following means axis passing substantially through the center of the teeth of said dental arch, each of said cam following means having the same diameter; a second plate mounted parallel to said first plate having a first linear cam surface and a first arcuate cam surface for engaging said first cam following means, a second linear cam surface and second arcuate cam surface for engaging said second cam following means; means for setting the distance between said first cam following means and a first predetermined point on said second plate, and for setting the distance between said second cam following means and a second predetermined point on said second plate, wherein said first and second linear cam surfaces are parallel to one another, said first and second arcuate surfaces have a common center lying equidistant from said first and second linear cam surfaces, the distance between said first and second linear cam surfaces being equal to the diameter of the circle containing said first and second arcuate surfaces plus the diameter of said cam following means; a third plate mounted parallel to said first plate on the opposite side of said first plate from said second plate, having a third linear cam surface and a third arcuate cam surface for engaging said third cam following means, a fourth linear cam surface and fourth arcuate cam surface for engaging said fourth cam following means; means for setting the distance between said third cam following means and a third predetermined point on said third plate, and for setting the distance between said fourth cam following means and a fourth predetermined point on said third plate, wherein said third and fourth linear cam surfaces are parallel to one another, said third and fourth arcuate surfaces have a common center lying equidistant from said third and fourth linear cam surfaces, the distance between said third and fourth linear cam surfaces being equal to the diameter of the circle containing said third and fourth arcuate surfaces plus the diameter of said cam following means; means for connecting said dental cast to said third plate; first and second linear members having adjustable lengths; a fourth plate connected to said dental articulator by said first and second linear members each of said linear members connecting a point on the posterior portion of said fourth plate to a point on said hinge axis; and an incisal support member for supporting the anterior portion of said fourth plate on the incisal table; third and fourth linear members having adjustable lengths, said fourth plate being connected to said second plate by said third and fourth linear members each of said third and fourth linear members connecting a point on the anterior portion of said second plate to said fourth plate, said connecting points being located substantially over two preselected points on said dental arch; and extension means connected to said second plate and to said fourth plate by a fifth linear member having adjustable length for causing said second plate to rotate about a point substantially on said hinge axis when the lengths of said third and fourth linear members are changed.

Claim 17

An apparatus for manipulating a dental cast including a dental arch representing the teeth for use in a dental articulator having a horizontal hinge axis and a base including an incisal table comprising: a first plate including first, second, third, and fourth cam following means, said first and second cam following means having axes perpendicular to said first plate and protruding from the same side of said first plate, said axes substantially passing through said dental arch at first and second preselected points on said dental arch, third and fourth cam following means having axes perpendicular to said first plate and protruding from the opposite side of said first plate from said first and second cam following means and lying on a line which is perpendicular to the line joining said first and second cam following means, said third cam following means axis passing substantially through the center of the teeth of said dental arch, each of said cam following means having the same diameter; a second plate mounted parallel to said first plate having a first linear cam surface and a first arcuate cam surface for engaging said first cam following means, a second linear cam surface and second arcuate cam surface for engaging said second cam following means; means for setting the distance between said first cam following means and a first predetermined point on said second plate, and for setting the distance between said second cam following means and a second predetermined point on said second plate, wherein said first and second linear cam surfaces are parallel to one another, said first and second arcuate surfaces have a common center lying equidistant from said first and second linear cam surfaces, the distance between said first and second linear cam surfaces being equal to the diameter of the circle containing said first and second arcuate surfaces plus the diameter of said cam following means; a third plate mounted parallel to said first plate on the opposite side of said first plate from said second plate, having a third linear cam surface and a third arcuate cam surface for engaging said third cam following means, a fourth linear cam surface and fourth arcuate cam surface for engaging said fourth cam following means; means for setting the distance between said third cam following means and a third predetermined point on said third plate, and for setting the distance between said fourth cam following means and a fourth predetermined point on said third plate, wherein said third and fourth linear cam surfaces are parallel to one another, said third and fourth arcuate surfaces have a common center lying equidistant from said third and fourth linear cam surfaces, the distance between said third and fourth linear cam surfaces being equal to the diameter of the circle containing said third and fourth arcuate surfaces plus the diameter of said cam following means; means for connecting said dental cast to said third plate; first and second linear members having adjustable lengths; a fourth plate connected to said dental articulator by said first and second linear members each of said linear members connecting a point on the posterior portion of said fourth plate to a point on said hinge axis; and an incisal support member for supporting the anterior portion of said fourth plate on the incisal table; third and fourth linear members having adjustable lengths, said fourth plate being connected to said second plate by said third and fourth linear members each of said third and fourth linear members connecting a point on the anterior portion of said second plate to said fourth plate, said connecting points being located substantially over two preselected points on said dental arch; and extension means connected to said second plate and to said fourth plate by a fifth linear member having adjustable length for causing said second plate to rotate about a point substantially on said hinge axis when the lengths of said third and fourth linear members are changed.

Claim 21

A method for aligning either of the maxillary or mandibular dental casts comprising a model of a patient's teeth in a dental articulator and for recording the positional changes needed to bring said teeth in proper alignment comprising the steps of: (a) aligning the maxillary and mandibular dental casts in the positions representing the alignment of the teeth with respect to the patient's plane of occlusion before the proposed surgical adjustment; (b) replacing the dental cast which is not to be aligned with an occlusal table aligned on the occlusal plane of said patient's teeth as defined by the remaining dental cast; (c) marking the location of the remaining dental cast being aligned on said occlusal table including the vertical distances from selected teeth to said occlusal table; (d) rotating said remaining dental cast about one of a plurality of axes, each said axes being perpendicular to a substantially horizontal plane and passing through a preselected point on the dental arch on said cast until said teeth are in proper alignment; (e) marking the location of said dental cast on said occlusal table including the vertical distances from selected teeth to said occlusal table.

Claim 22

A method for aligning either of the maxillary or mandibular dental casts comprising a model of a patient's teeth in a dental articulator and for recording the positional changes needed to bring said teeth in proper alignment comprising the steps of: (a) aligning the maxillary and mandibular dental casts in the positions representing the alignment of the teeth with respect to the patient's plane of occlusion before the proposed surgical adjustment; (b) replacing the dental cast which is not to be aligned with an occlusal table aligned on the occlusal plane of said patient's teeth as defined by the remaining dental cast; (c) marking the location of the remaining dental cast being aligned on said occlusal table including the vertical distances from selected teeth to said occlusal table; (d) rotating said remaining dental cast about one of a plurality of axes, each said axes being perpendicular to a substantially horizontal plane and passing through a preselected point on the dental arch on said cast until said teeth are in proper alignment; (e) marking the location of said dental cast on said occlusal table including the vertical distances from selected teeth to said occlusal table.