Graphite/metal matrix gun barrel

Claim 2

A gun barrel comprising an inner tubular liner forming the bore of the barrel and an outer annular jacket of carbon-fiber reinforced metal matrix material which includes at least two radial superimposed regions of wound fibers, the fibers in a first, inner region having higher ultimate tensile strength than the fibers in a second outer region and the fibers in outermost region having a higher modulus of elasticity than the fibers in the innermost region.

Claim 3

A gun barrel as in claim 1 wherein predominantly all the fibers in the first region are wound at about an angle ±24.5° relative to a perpendicular to the barrel centerline, and wherein the fibers in the second region are wound at various angles between ±24° and ±45° relative to a perpendicular to the barrel centerline.

Claim 4

A gun barrel as in claim 1 wherein the carbon-fiber reinforced metal matrix material includes a third region surrounding the second region in which the fibers are helically wound fibers having high or ultra-high modulus of elasticity, a predominance of the fibers being wrapped at an angle of ±75° and the remainder being wrapped at about an angle between about ±25° and ±45°.

Claim 5

A gun barrel as in claim 1 wherein the metal in the jacket constitutes about 10%-20% by volume of the jacket.

Claim 6

A gun barrel comprising an inner tubular liner of hard metal forming the bore of the barrel and bonded to the exterior of the liner a jacket of continuous carbon fibers helically wound about the liner and embedded in a continuous metal matrix, said jacket including at least two radial regions of helically wound fibers, the fibers in the innermost layer having higher ultimate tensile strength than the fibers in the outermost layer and the fibers in the outermost layer having a higher modulus of elasticity than the fibers in the innermost layer.

Claim 7

A gun barrel comprising an inner tubular liner of hard metal forming the bore of the barrel and bonded to the exterior of the liner a jacket of continuous carbon fibers helically wound about the liner and embedded in a continuous metal matrix, said jacket including at least two radial regions of helically wound fibers, the fibers in the innermost layer having higher ultimate tensile strength than the fibers in the outermost layer and the fibers in the outermost layer having a higher modulus of elasticity than the fibers in the innermost layer.

Claim 8

A gun barrel as in claim 5 wherein the metal matrix is selected from the group consisting of nickel, chrome and tungstu.

Claim 9

A gun barrel as in claim 5 wherein the ultimate tensile strength of the fibers in the innermost layer is above about 340,000 psi and wherein the modulus of elasticity of the fibers in the outermost layer is at least 50×10 6 psi.

Claim 10

A gun barrel as in claim 7 wherein the ultimate tensile strength of the fibers in the radially innermost layer is at least 500,000 psi.

Claim 11

A gun barrel as in claim 5 wherein in the innermost region are wound at an angle of ±24.5° and the fibers in the outermost region are wound at different wrap angles up to about ±75° and having an average wrap angle substantially greater than about ±24.5°, the wrap angles being measured from a perpendicular to the barrel centerline.

Claim 12

A gun barrel as in claim 9 wherein a majority of the fibers in the outermost region are wound at about ±75°.

Claim 13

A gun barrel as in claim 9 wherein said jacket includes an intermediate region between the innermost and outermost regions, the fibers in the intermediate region being wound at angles between about ±24° and about ±45°, the angles being measured from a perpendicular to the barrel centerline.

Claim 14

In a gun, a gun barrel having a breach end and a muzzle end, said gun barrel comprising an inner tubular liner of hard material and bonded to the exterior of the liner a composite jacket of continuous helically wound carbon fibers embedded in and surrounded by a continuous phase metal matrix, said jacket including an innermost radial region, an intermediate radial region and an outermost radial region, predominantly all the carbon fibers in the innermost region having a wrap angle of about ±24.5° and having an ultimate tensile strength above 340,000 psi, the carbon fibers in the intermediate region having wrap angles between about ±24° and ±45° and having a modulus of elasticity of at least 50×10 6 psi, and a perponderance of the carbon filaments in the outermost region having a wrap angle of about ±75° and a modulus of 50×10 6 psi, said wrap angles being measured from a perpendicular to the barrel centerline.

Claim 15

In a gun, a gun barrel having a breach end and a muzzle end, said gun barrel comprising an inner tubular liner of hard material and bonded to the exterior of the liner a composite jacket of continuous helically wound carbon fibers embedded in and surrounded by a continuous phase metal matrix, said jacket including an innermost radial region, an intermediate radial region and an outermost radial region, predominantly all the carbon fibers in the innermost region having a wrap angle of about ±24.5° and having an ultimate tensile strength above 340,000 psi, the carbon fibers in the intermediate region having wrap angles between about ±24° and ±45° and having a modulus of elasticity of at least 50×10 6 psi, and a perponderance of the carbon filaments in the outermost region having a wrap angle of about ±75° and a modulus of 50×10 6 psi, said wrap angles being measured from a perpendicular to the barrel centerline.