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US4682503A Expired / Lapsed US ⏱️ 0.0 years remaining

Microscopic size, thermal conductivity type, air or gas absolute pressure sensor

Assignee: Honeywell Inc
•
Filing: 1986-05-16
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Granted: 1987-07-28
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Expires: 2006-05-16
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Abstract

Abstract A microscopic size absolute pressure sensor for air or gas of the thermal conductivity type, a silicon nitride covered silicon microchip has an elongated V-groove anisotropically etched in the silicon with a heated silicon nitride bridge element extending over the surface of the V-groove.

Inventors

  • 👤 Robert E. Higashi
  • 👤 Steven D. James
  • 👤 Robert G. Johnson
  • 👤 Ernest A. Satren

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 06:15
CPC Classifications
G; G01; G01L; G01L11/00; G01L11/002; G01L21/00; G01L21/10; G01L21/12; G01N; G01N27/00; G01N27/02; G01N27/04; G01N27/14; G01N27/18

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 211 words
A microbridge absolute pressure sensor of the thermal conductivity type for gas or air comprising: a silicon microchip having formed thereon a thin film layer of dielectric, said chip having its surface lying in a (100) plane and having a <110> direction; two opposing L-shaped cuts through the dielectric, the L-shaped cuts each having a long and a short element with the long elements parallel to the <110> direction of the silicon, said cuts defining a dielectric bridging element therebetween, said microbridge having an anisotropically etched groove in the silicon beneath the bridging element and the L-shaped cuts, the cuts exposing the groove through the dielectric layer, said dielectric bridging element having two opposing termini, the two opposing termini of the dielectric bridging element being joined to the chip between the long element of one cut and the short element of the other cut at one terminus and between the short element of the one cut and the long element of the other cut at the other terminus, and an elongated electrically conductive sensor-heater element formed in and traversing the length of said dielectric bridging element for heating said bridging element, said elongated element entering said bridging element at said one terminus and leaving said bridging element at said other terminus.
Claim 2
Dependent Claim 211 words
A microbridge absolute pressure sensor of the thermal conductivity type for gas or air comprising: a silicon microchip having formed thereon a thin film layer of dielectric, said chip having its surface lying in a (100) plane and having a <110> direction; two opposing L-shaped cuts through the dielectric, the L-shaped cuts each having a long and a short element with the long elements parallel to the <110> direction of the silicon, said cuts defining a dielectric bridging element therebetween, said microbridge having an anisotropically etched groove in the silicon beneath the bridging element and the L-shaped cuts, the cuts exposing the groove through the dielectric layer, said dielectric bridging element having two opposing termini, the two opposing termini of the dielectric bridging element being joined to the chip between the long element of one cut and the short element of the other cut at one terminus and between the short element of the one cut and the long element of the other cut at the other terminus, and an elongated electrically conductive sensor-heater element formed in and traversing the length of said dielectric bridging element for heating said bridging element, said elongated element entering said bridging element at said one terminus and leaving said bridging element at said other terminus.
Claim 3
Dependent Claim 13 words
The sensor according to claim 1 in which the dielectric is silicon nitride.
Claim 4
Dependent Claim 20 words
The sensor according to claim 1 in which the groove is a V-shaped groove whose sides terminate on (111) planes.
Claim 5
Dependent Claim 23 words
The sensor according to claim 1 in which the groove terminates on the bottom on a heavily doped etch-resistant layer of boron-doped silicon.
Claim 6
Dependent Claim 19 words
The sensor according to claim 1 wherein said cuts through the dielectric have a width of about 2 microns.
Claim 7
Dependent Claim 25 words
The sensor according to claim 1 wherein the bridging element has a width of about 6 microns and a length of less than 100 microns.
Claim 8
Dependent Claim 32 words
The sensor according to claim 1 wherein the groove in the silicon is about 10 microns wide, has a depth of about 7 microns, and a length of less than 100 microns.
Claim 9
Dependent Claim 149 words
A microbridge absolute pressure sensor for air or gas comprising: a silicon microbridge having formed thereon a thin film layer of silicon nitride, said chip having its surface lying in a (100) plane, said chip having a <110> direction along said plane, an elongated V-shaped groove anisotropically etched into said silicon from said surface, said elongated groove having elongated edges oriented in said <110> direction, said microchip having an elongated silicon mitride bridging element which has its long edges parallel and proximate to said groove elongated edges, the bridging element having on it a sensor element, said bridging element being attached to said layer at diagonally opposite segments of the long edges, an electrically resistance sensor strip formed in said bridging element and extending the length of said bridging element, said strip being adapted to be heated by current flowing therethrough to raise the temperature of said bridging element.
Claim 10
Dependent Claim 149 words
A microbridge absolute pressure sensor for air or gas comprising: a silicon microbridge having formed thereon a thin film layer of silicon nitride, said chip having its surface lying in a (100) plane, said chip having a <110> direction along said plane, an elongated V-shaped groove anisotropically etched into said silicon from said surface, said elongated groove having elongated edges oriented in said <110> direction, said microchip having an elongated silicon mitride bridging element which has its long edges parallel and proximate to said groove elongated edges, the bridging element having on it a sensor element, said bridging element being attached to said layer at diagonally opposite segments of the long edges, an electrically resistance sensor strip formed in said bridging element and extending the length of said bridging element, said strip being adapted to be heated by current flowing therethrough to raise the temperature of said bridging element.
Claim 11
Dependent Claim 17 words
The sensor according to claim 8 in which the V-shaped groove has sides terminating on (111) planes.
Claim 12
Dependent Claim 26 words
The sensor according to claim 8 in which the bridging element has a width of about 6 microns and a length of less than 100 microns.
Claim 13
Dependent Claim 34 words
The sensor according to claim 8 in which the V-shaped groove is about 10 microns wide at the surface, has a depth of about 7 microns, and a length of less than 100 microns.
Claim 14
Dependent Claim 128 words
An absolute pressure sensor of the thermal conductivity type for gas or air comprising: a silicon microchip having a surface lying in a (100) plane and having a <110> direction, said microchip comprising a cold supporting substrate means for a heated element; an anisotropically etched elongated V-groove in said surface parallel to the <110> direction; a heated element at the surface of said groove, said element comprising an elongated thin film dielectric strip slightly narrower than said groove, said strip having a major portion of its edges in close proximity to but spaced from the adjacent cold supporting substrate, said strip having ends fastened to said microchip surface, said heated element including means responsive to temperature changes in the film due to thermal conductance changes in the gas.
Claim 15
Dependent Claim 128 words
An absolute pressure sensor of the thermal conductivity type for gas or air comprising: a silicon microchip having a surface lying in a (100) plane and having a <110> direction, said microchip comprising a cold supporting substrate means for a heated element; an anisotropically etched elongated V-groove in said surface parallel to the <110> direction; a heated element at the surface of said groove, said element comprising an elongated thin film dielectric strip slightly narrower than said groove, said strip having a major portion of its edges in close proximity to but spaced from the adjacent cold supporting substrate, said strip having ends fastened to said microchip surface, said heated element including means responsive to temperature changes in the film due to thermal conductance changes in the gas.
Claim 16
Dependent Claim 18 words
The sensor according to claim 12 in which the elongated thin film dielectric strip is of silicon nitride.
Claim 17
Dependent Claim 16 words
The sensor according to claim 12 in which the V-groove has sides terminating on (111) planes.
Claim 18
Dependent Claim 26 words
The sensor according to claim 12 in which the dielectric strip has a width of about 6 microns and a length of less than 100 microns.
Claim 19
Dependent Claim 50 words
The sensor according to claim 12 in which the V-groove has a width of about 10 microns at the surface, and the dielectric strip has a width of about 6 microns leaving a space of about 2 microns between the strip and the silicon along the length of the strip.
Claim 20
Dependent Claim 93 words
The sensor according to claim 12 and further comprising: a thin film metal strip comprising a portion of said cold supporting substrate means, said thin film metal strip having an edge positioned parallel with and in close proximity to said heated element, said thin film metal strip mounted to said microchip surface in a position that said metal film edge extends from said surface over a portion of said groove, said metal strip being in good thermal contact with said microchip so that it comprises a portion of said cold supporting substrate means.
Claim 21
Dependent Claim 190 words
An absolute pressure sensor of the thermal conductivity type for gas or air comprising: a silicon microchip having a surface, said microchip comprising a cold supporting substrate means for a heated element; an etched elongated groove in said surface; a heated element at the surface of said groove, said element comprising an elongated thin film dielectric strip slightly narrower than said groove, said strip having a major portion of its edges in close proximity to but spaced from the adjacent cold supporting substrate, said strip having ends fastened to said microchip surface, said heated element including means responsive to temperature changes in the film due to thermal conductance changes in the gas; and, said cold supporting substrate means further comprising a thin film metal strip having an edge positioned parallel with and in close proximity to said heated element, said thin film metal strip mounted to said microchip surface in a position that said metal film edge extends from said surface over a portion of said groove, said metal strip being in good thermal contact with said microchip so that it comprises a portion of said cold supporting substrate means.
Claim 22
Dependent Claim 190 words
An absolute pressure sensor of the thermal conductivity type for gas or air comprising: a silicon microchip having a surface, said microchip comprising a cold supporting substrate means for a heated element; an etched elongated groove in said surface; a heated element at the surface of said groove, said element comprising an elongated thin film dielectric strip slightly narrower than said groove, said strip having a major portion of its edges in close proximity to but spaced from the adjacent cold supporting substrate, said strip having ends fastened to said microchip surface, said heated element including means responsive to temperature changes in the film due to thermal conductance changes in the gas; and, said cold supporting substrate means further comprising a thin film metal strip having an edge positioned parallel with and in close proximity to said heated element, said thin film metal strip mounted to said microchip surface in a position that said metal film edge extends from said surface over a portion of said groove, said metal strip being in good thermal contact with said microchip so that it comprises a portion of said cold supporting substrate means.
Claim 23
Dependent Claim 18 words
The sensor according to claim 18 in which the elongated thin film dielectric strip is of silicon nitride.
Claim 24
Dependent Claim 26 words
The sensor according to claim 18 in which the dielectric strip has a width of about 6 microns and a length of less than 100 microns.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-07-27 1991-01-26 1991-07-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-07-27 1995-01-26 1995-07-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-07-27 1999-01-26 1999-07-28 $7700.00 Window Closed / Lapsed

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