"Living" polymers and process for their preparation

Claim 2

Process of preparing a "living" block polymer by contacting under polymerizing conditions:

Claim 3

(1) the "living polymer of the formula ##STR37## wherein: Z" is selected from the group consisting of ##STR38## --P(O)(NR'R") 2 , --P(O)(OR 1 ) 2 , --P(O)[OSi(R 1 ) 3 ] 2 and --SR; each of a and b is independently selected from 0 or a number in the range 1 to about 100,000, provided, however, (a+b) is at least 3; Q is the divalent radical selected from the group consisting of ##STR39## and mixtures thereof; X is --CN, --CH═CHC(O)X' or --C(O)X'; Y is --H, --CH 3 , --CN or --CO 2 R, provided, however, when X is --CH═CHC(O)X', Y is --H or --CH 3 ; X' is OSi(R 1 ) 3 , --R, --OR or --NR'R"; each R 1 , independently, is hydrocarbyl of up to 20 carbon atoms or H, provided that at least one R 1 group is not H; R is: (a) hydrocarbyl of up to 20 carbon atoms; (b) hydrocarbyl of (a) containing one or more ether oxygen atoms within aliphatic segments thereof; or (c) hydrocarbyl of (a) or (b) containing one or more functional substituents that are unreactive under polymerizing conditions; each of R' and R" is independently selected from C 1-4 alkyl; each of R 2 and R 3 is independently selected from: (a) H; (b) hydrocarbyl of up to 20 carbon atoms; (c) hydrocarbyl of (b) containing one or more ether oxygen atoms within aliphatic segments thereof; or (d) hydrocarbyl of (b) or (c) containing one or more functional substituents that are unreactive under polymerizing conditions; Z' is O or N; m is 2, 3 or 4; n is 3, 4 or 5; M is Si, Sn or Ge, R p is of valence p and is: (a) a hydrocarbyl radical which is aliphatic, alicyclic, aromatic or aliphatic-aromatic containing up to 20 carbon atoms; (b) a polymeric radical containing at least 20 carbon atoms; (c) a radical from (a) or (b) containing one or more ether oxygen atoms; (d) a radical from (a), (b) or (c) containing one or more keto groups; or (e) a radical from (a), (b), (c) or (d) containing one or more functional substituents that are unreactive under polymerizing conditions; Z 3 is a diradical selected from the group consisting ##STR40## and mixtures thereof; P is a divalent polymeric radical of the formula ##STR41## k is 0 or 1; and p is an integer and is at least 1 when k is 1 or at least 2 when k is 0, provided however, (i) when Z 3 is ##STR42## M is Sn or Ge; (ii) when Z 3 is ##STR43## R 2 and R 3 taken together is ##STR44## and (iii) when Z 3 is ##STR45## R 2 and X' taken together is ##STR46## (2) the monomer selected from the group consisting of CH 2 ═C(Y)X, ##STR47## and mixtures thereof, wherein X, Y and R are as defined above; and (3) a co-catalyst which is a source of fluoride, cyanide or azide ions or a suitable Lewis acid to produce a "living" block polymer containing polymer repeat units of the monomer.

Claim 4

(1) the "living polymer of the formula ##STR37## wherein: Z" is selected from the group consisting of ##STR38## --P(O)(NR'R") 2 , --P(O)(OR 1 ) 2 , --P(O)[OSi(R 1 ) 3 ] 2 and --SR; each of a and b is independently selected from 0 or a number in the range 1 to about 100,000, provided, however, (a+b) is at least 3; Q is the divalent radical selected from the group consisting of ##STR39## and mixtures thereof; X is --CN, --CH═CHC(O)X' or --C(O)X'; Y is --H, --CH 3 , --CN or --CO 2 R, provided, however, when X is --CH═CHC(O)X', Y is --H or --CH 3 ; X' is OSi(R 1 ) 3 , --R, --OR or --NR'R"; each R 1 , independently, is hydrocarbyl of up to 20 carbon atoms or H, provided that at least one R 1 group is not H; R is: (a) hydrocarbyl of up to 20 carbon atoms; (b) hydrocarbyl of (a) containing one or more ether oxygen atoms within aliphatic segments thereof; or (c) hydrocarbyl of (a) or (b) containing one or more functional substituents that are unreactive under polymerizing conditions; each of R' and R" is independently selected from C 1-4 alkyl; each of R 2 and R 3 is independently selected from: (a) H; (b) hydrocarbyl of up to 20 carbon atoms; (c) hydrocarbyl of (b) containing one or more ether oxygen atoms within aliphatic segments thereof; or (d) hydrocarbyl of (b) or (c) containing one or more functional substituents that are unreactive under polymerizing conditions; Z' is O or N; m is 2, 3 or 4; n is 3, 4 or 5; M is Si, Sn or Ge, R p is of valence p and is: (a) a hydrocarbyl radical which is aliphatic, alicyclic, aromatic or aliphatic-aromatic containing up to 20 carbon atoms; (b) a polymeric radical containing at least 20 carbon atoms; (c) a radical from (a) or (b) containing one or more ether oxygen atoms; (d) a radical from (a), (b) or (c) containing one or more keto groups; or (e) a radical from (a), (b), (c) or (d) containing one or more functional substituents that are unreactive under polymerizing conditions; Z 3 is a diradical selected from the group consisting ##STR40## and mixtures thereof; P is a divalent polymeric radical of the formula ##STR41## k is 0 or 1; and p is an integer and is at least 1 when k is 1 or at least 2 when k is 0, provided however, (i) when Z 3 is ##STR42## M is Sn or Ge; (ii) when Z 3 is ##STR43## R 2 and R 3 taken together is ##STR44## and (iii) when Z 3 is ##STR45## R 2 and X' taken together is ##STR46## (2) the monomer selected from the group consisting of CH 2 ═C(Y)X, ##STR47## and mixtures thereof, wherein X, Y and R are as defined above; and (3) a co-catalyst which is a source of fluoride, cyanide or azide ions or a suitable Lewis acid to produce a "living" block polymer containing polymer repeat units of the monomer.

Claim 5

Process comprising quenching with an active hydrogen source the "living" polymer of the formula selected from ##STR48## wherein: Z" is selected from the group consisting of ##STR49## each of a and b is independently selected from 0 or a number in the range 1 to about 100,000, provided, however, (a+b) is at least 3; Q is the divalent radical selected from the group consisting of ##STR50## and mixtures thereof; X is --CN, --CH═CHC(O)X' or --C(O)X'; Y is --H, --CH 3 , --CN or --CO 2 R, provided, however, when X is --CH═CHC(O)X', Y is --H or --CH 3 ; X' is OSi(R 1 ) 3 , --R, --OR or --NR'R"; each R 1 , independently, is hydrocarbyl of up to 20 carbon atoms or H, provided that at least one R 1 group is not H; R is: (a) hydrocarbyl of up to 20 carbon atoms; (b) hydrocarbyl of (a) containing one or more ether oxygen atoms within aliphatic segments thereof; or (c) hydrocarbyl of (a) or (b) containing one or more functional substituents that are unreactive under polymerizing conditions; each of R' and R" is independently selected from C 1-4 alkyl; each of R 2 and R 3 is independently selected from: (a) H; (b) hydrocarbyl of up to 20 carbona atoms; (c) hydrocarbyl of (b) containing one or more ether oxygen atoms within aliphatic segments thereof; or (d) hydrocarbyl of (b) or (c) containing one or more functional substituents that are unreactive under polymerizing conditions; Z' is O or N; m is 2, 3 or 4; n is 3, 4 or 5; M is Si, Sn or Ge, R p is of valence p and is: (a) a hydrocarbyl radical which is aliphatic, alicyclic, aromatic or aliphatic-aromatic containing up to 20 carbon atoms; (b) a polymeric radical containing at least 20 carbon atoms; (c) a radical from (a) or (b) containing one or more ether oxygen atoms; (d) a radical from (a), (b) or (c) containing one or more keto groups; or (e) a radical from (a), (b), (c) or (d) containing one or more functional substituents that are unreactive under polymerizing conditions; Z 3 is a diradical selected from the group consisting of ##STR51## and mixtures thereof; P is a divalent polymeric radical of the formula ##STR52## k is 0 or 1; and p is an integer and is at least 1 when k is 1 or at least 2 when k is 0, provided however, (i) when Z 3 is ##STR53## M is Sn or Ge; (ii) when Z 3 is ##STR54## R 2 and R 3 taken together is ##STR55## and (iii) when Z 3 is ##STR56## R 2 and X' taken together is ##STR57##

Claim 6

Process comprising quenching with an active hydrogen source the "living" polymer of the formula selected from ##STR48## wherein: Z" is selected from the group consisting of ##STR49## each of a and b is independently selected from 0 or a number in the range 1 to about 100,000, provided, however, (a+b) is at least 3; Q is the divalent radical selected from the group consisting of ##STR50## and mixtures thereof; X is --CN, --CH═CHC(O)X' or --C(O)X'; Y is --H, --CH 3 , --CN or --CO 2 R, provided, however, when X is --CH═CHC(O)X', Y is --H or --CH 3 ; X' is OSi(R 1 ) 3 , --R, --OR or --NR'R"; each R 1 , independently, is hydrocarbyl of up to 20 carbon atoms or H, provided that at least one R 1 group is not H; R is: (a) hydrocarbyl of up to 20 carbon atoms; (b) hydrocarbyl of (a) containing one or more ether oxygen atoms within aliphatic segments thereof; or (c) hydrocarbyl of (a) or (b) containing one or more functional substituents that are unreactive under polymerizing conditions; each of R' and R" is independently selected from C 1-4 alkyl; each of R 2 and R 3 is independently selected from: (a) H; (b) hydrocarbyl of up to 20 carbona atoms; (c) hydrocarbyl of (b) containing one or more ether oxygen atoms within aliphatic segments thereof; or (d) hydrocarbyl of (b) or (c) containing one or more functional substituents that are unreactive under polymerizing conditions; Z' is O or N; m is 2, 3 or 4; n is 3, 4 or 5; M is Si, Sn or Ge, R p is of valence p and is: (a) a hydrocarbyl radical which is aliphatic, alicyclic, aromatic or aliphatic-aromatic containing up to 20 carbon atoms; (b) a polymeric radical containing at least 20 carbon atoms; (c) a radical from (a) or (b) containing one or more ether oxygen atoms; (d) a radical from (a), (b) or (c) containing one or more keto groups; or (e) a radical from (a), (b), (c) or (d) containing one or more functional substituents that are unreactive under polymerizing conditions; Z 3 is a diradical selected from the group consisting of ##STR51## and mixtures thereof; P is a divalent polymeric radical of the formula ##STR52## k is 0 or 1; and p is an integer and is at least 1 when k is 1 or at least 2 when k is 0, provided however, (i) when Z 3 is ##STR53## M is Sn or Ge; (ii) when Z 3 is ##STR54## R 2 and R 3 taken together is ##STR55## and (iii) when Z 3 is ##STR56## R 2 and X' taken together is ##STR57##

Claim 7

The living polymer formed in the process of claim 1.

Claim 8

Process of claim 2 wherein the "living" polymer is of formula I.

Claim 9

Process of claim 2 wherein the "living" polymer is of formula II.

Claim 10

Process of claim 1 wherein the "living" polymer (1) is contacted under polymerizing conditions a plurality of times sequentially with monomer (2) and co-catalyst (3), provided that the monomer (2) in any sequence is different from that used in the immediately prior sequence.

Claim 11

Process comprising quenching with an active hydrogen source the "living" polymer of claim 3.