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US4681860A Expired / Lapsed US ⏱️ 0.0 years remaining

Ceramic materials from polycarbosilanes

Assignee: Dow Silicones Corp
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Filing: 1986-12-05
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Granted: 1987-07-21
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Expires: 2006-12-05
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Abstract

Abstract A method is disclosed for increasing the ceramic yield of a ceramic material obtained by firing a polycarbosilane to an elevated temperature in an inert atmosphere or in a vacuum. The method involves adding iron (II) octoate or iron (III) octoate to the polycarbosilane prior to firing.

Inventors

  • 👤 Duane R. Bujalski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 15:12
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/622; C04B35/62227; C04B35/515; C04B35/56; C04B35/565; C04B35/571; C08; C08K; C08K5/00; C08K5/04; C08K5/09; C08K5/098

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 213 words
A method of preparing a ceramic material with increased ceramic yield, said method comprising heating a modified polycarbosilane in an inert atmosphere or in a vacuum to a temperature of at least 750° C. until said modified polycarbosilane is converted to a ceramic material with increased ceramic yield relative to a non-modified polycarbosilane heated under the same conditions, wherein said modified polycarbosilane is prepared by mixing the non-modified polycarbosilane with an effective, ceramic yield increasing, amount of iron octoate, wherein the non-modified polycarbosilane is prepared by thermally decomposing and polycondensing a polysilane or polysilanes by heating said polysilane or polysilanes at a temperature of 300°-2000° C. in an inert gas, hydrogen, or vacuum wherein said polysilane or polysilanes are selected from the group consisting of cyclic polysilanes of the general formula (R.sup.1 R.sup.2 Si).sub.n and linear polysilanes of the general formula ##STR2## where n is greater than or equal to 4; where m is greater than or equal to 2; and where R 1 , R 2 , R 3 , and R 4 are independently selected from the group consisting of hydrogen, alkyl groups containing 1 to 4 carbon atoms, phenyl, --Si(R 5 ) 3 groups where R 5 is an alkyl group containing 1 to 4 carbon atoms, and halogen atoms.
Claim 2
Independent Claim 213 words
A method of preparing a ceramic material with increased ceramic yield, said method comprising heating a modified polycarbosilane in an inert atmosphere or in a vacuum to a temperature of at least 750° C. until said modified polycarbosilane is converted to a ceramic material with increased ceramic yield relative to a non-modified polycarbosilane heated under the same conditions, wherein said modified polycarbosilane is prepared by mixing the non-modified polycarbosilane with an effective, ceramic yield increasing, amount of iron octoate, wherein the non-modified polycarbosilane is prepared by thermally decomposing and polycondensing a polysilane or polysilanes by heating said polysilane or polysilanes at a temperature of 300°-2000° C. in an inert gas, hydrogen, or vacuum wherein said polysilane or polysilanes are selected from the group consisting of cyclic polysilanes of the general formula (R.sup.1 R.sup.2 Si).sub.n and linear polysilanes of the general formula ##STR2## where n is greater than or equal to 4; where m is greater than or equal to 2; and where R 1 , R 2 , R 3 , and R 4 are independently selected from the group consisting of hydrogen, alkyl groups containing 1 to 4 carbon atoms, phenyl, --Si(R 5 ) 3 groups where R 5 is an alkyl group containing 1 to 4 carbon atoms, and halogen atoms.
Claim 3
Dependent Claim 15 words
A method as claimed in claim 1 wherein said iron octoate is iron II octoate.
Claim 4
Dependent Claim 15 words
A method as claimed in claim 1 wherein said iron octoate is iron III octoate.
Claim 5
Dependent Claim 20 words
A method as defined in claim 2 wherein said non-modified polycarbosilane has a softening point of 50° to 300° C.
Claim 6
Dependent Claim 20 words
A method as defined in claim 3 wherein said non-modified polycarbosilane has a softening point of 50° to 300° C.
Claim 7
Dependent Claim 19 words
A method as claimed in claim 1 wherein said modified polycarbosilane contains from 0.1 to 2.0 weight percent iron.
Claim 8
Dependent Claim 19 words
A method as claimed in claim 2 wherein said modified polycarbosilane contains from 0.1 to 2.0 weight percent iron.
Claim 9
Dependent Claim 19 words
A method as claimed in claim 3 wherein said modified polycarbosilane contains from 0.1 to 2.0 weight percent iron.
Claim 10
Dependent Claim 19 words
A method as claimed in claim 4 wherein said modified polycarbosilane contains from 0.1 to 2.0 weight percent iron.
Claim 11
Dependent Claim 19 words
A method as claimed in claim 5 wherein said modified polycarbosilane contains from 0.1 to 2.0 weight percent iron.
Claim 12
Dependent Claim 19 words
A method as claimed in claim 1 wherein said cyclic polysilane is dodecamethycyclohexasilane and said linear polysilane is polydimethylsilane.

References Cited (Backward Citations)

US4374793A Cited
US4298559A Cited
US4298558A Cited
US4310481A Cited
US4310482A Cited
US4314956A Cited
US4414403A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-07-20 1991-01-19 1991-07-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-07-20 1995-01-19 1995-07-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-07-20 1999-01-19 1999-07-21 $7700.00 Window Closed / Lapsed

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