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US4677901A Expired / Lapsed US ⏱️ 0.0 years remaining

Fiber-reinforced piston for internal combustion engines and associated method of construction

Assignee: Honda Motor Co Ltd
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Filing: 1984-11-21
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Granted: 1987-07-07
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Expires: 2004-11-21
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Abstract

Abstract A fiber-reinforced piston for internal combustion engines, comprising a molded body of inorganic fiber forming a top land and a ring region of the piston. The molded body has a content of granulated fiber having larger particles of a particle diameter less than 100 mesh in an amount of not more than 10 weight percent with respect to the total amount of fiber used, and a light alloy matrix fills and is combined with the molded body of inorganic fiber.

Inventors

  • 👤 Keisuke Ban
  • 👤 Akimasa Daimaru

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 16:41
CPC Classifications
B; B23; B23P; B23P15/00; B23P15/10; F; F02; F02F; F02F3/00; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49229; Y10T29/49249; Y10T29/49256; Y10T29/49259

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 260 words
A fiber reinforced piston for an internal combustion engine comprising a top land and a ring region provided with an uppermost ring groove, said top land and said ring region being defined by a reinforced part of the piston formed by a matrix metal reinforced with inorganic fibers, said reinforced part of the piston being circularly symmetrical around an axis of the piston and forming an annulus around a top portion of the piston, said reinforced part having a cross-section, in a plane containing the axis of the piston, of substantially rectangular shape except for the uppermost ring groove, said piston having an upper crown surface, said reinforced part being formed as a cylindrical shell having an upper radial surface which is continuously formed in said upper crown surface, a lower radial surface, an inner cylindrical surface joining said upper and lower radial surfaces and an outer cylindrical surface having a radius equal to that of the outer cylindrical surface of the piston, said uppermost ring groove having an upper annular side wall surface, a lower annular side wall surface and an annular bottom surface connecting said upper and lower annular side wall surfaces, said inner cylindrical surface of the reinforced part having a smaller radius than that of the annular bottom surface of the uppermost ring groove, said reinforced part extending in the axial direction of the piston from the upper crown surface to a postion below said lower annular side surface of the uppermost ring groove, whereby said uppermost ring groove is totally defined within said reinforced part.
Claim 2
Dependent Claim 260 words
A fiber reinforced piston for an internal combustion engine comprising a top land and a ring region provided with an uppermost ring groove, said top land and said ring region being defined by a reinforced part of the piston formed by a matrix metal reinforced with inorganic fibers, said reinforced part of the piston being circularly symmetrical around an axis of the piston and forming an annulus around a top portion of the piston, said reinforced part having a cross-section, in a plane containing the axis of the piston, of substantially rectangular shape except for the uppermost ring groove, said piston having an upper crown surface, said reinforced part being formed as a cylindrical shell having an upper radial surface which is continuously formed in said upper crown surface, a lower radial surface, an inner cylindrical surface joining said upper and lower radial surfaces and an outer cylindrical surface having a radius equal to that of the outer cylindrical surface of the piston, said uppermost ring groove having an upper annular side wall surface, a lower annular side wall surface and an annular bottom surface connecting said upper and lower annular side wall surfaces, said inner cylindrical surface of the reinforced part having a smaller radius than that of the annular bottom surface of the uppermost ring groove, said reinforced part extending in the axial direction of the piston from the upper crown surface to a postion below said lower annular side surface of the uppermost ring groove, whereby said uppermost ring groove is totally defined within said reinforced part.
Claim 3
Dependent Claim 46 words
A fiber reinforced piston as claimed in claim 1 wherein said matrix metal is a lightweight alloy and said inorganic fibers are ceramic fibers having a composition of about one-half by weight of Al 2 O 3 and about one-half by weight of SiO 2 .
Claim 4
Dependent Claim 38 words
A fiber reinforced piston as claimed in claim 2 wherein said ceramic fibers have a composition of 47.3 wt. % of Al 2 O 3 , 52.3 wt. % of SiO 2 and the remainder of miscellaneous components.
Claim 5
Dependent Claim 19 words
A fiber reinforced piston as claimed in claim 2 wherein said light alloy matrix is a magnesium alloy matrix.
Claim 6
Dependent Claim 30 words
A fiber reinforced piston as claimed in claim 2 wherein parts of said piston other than said reinforced part are formed of the metal used for forming said reinforced part.
Claim 7
Dependent Claim 19 words
A fiber reinforced piston as claimed in claim 2 wherein said inorganic fibers have an average diameter of 2.8μ.
Claim 8
Dependent Claim 20 words
A fiber reinforced piston as claimed in claim 2 wherein said inorganic fibers are in the form of short fibers.
Claim 9
Dependent Claim 68 words
A fiber reinforced piston as claimed in claim 2 wherein said piston further has a middle ring groove located below said uppermost ring groove and a middle land disposed between said uppermost and middle ring grooves for connection of the latter, said reinforced part extending in the axial direction of the piston to a position where said reinforced part defines at least a part of said middle land.
Claim 10
Dependent Claim 37 words
A fiber reinforced piston as claimed in claim 8 wherein said reinforced part further extends to a position below said middle ring groove whereby said uppermost and middle ring grooves are totally defined within the reinforced part.
Claim 11
Dependent Claim 30 words
A fiber reinforced piston as claimed in claim 1 wherein parts of said piston other than said reinforced part are formed of the metal used for forming said reinforced part.
Claim 12
Dependent Claim 19 words
A fiber reinforced piston as claimed in claim 1 wherein said inorganic fibers have an average diameter of 2.8μ.
Claim 13
Dependent Claim 20 words
A fiber reinforced piston as claimed in claim 1 wherein said inorganic fibers are in the form of short fibers.
Claim 14
Dependent Claim 68 words
A fiber reinforced piston as claimed in claim 1 wherein said piston further has a middle ring groove located below said uppermost ring groove and a middle land disposed between said uppermost and middle ring grooves for connection of the latter, said reinforced part extending in the axial direction of the piston to a position where said reinforced part defines at least a part of said middle land.
Claim 15
Dependent Claim 37 words
A fiber reinforced piston as claimed in claim 13 wherein said reinforced part further extends to a position below said middle ring groove whereby said uppermost and middle ring grooves are totally defined within the reinforced part.

References Cited (Backward Citations)

US3959421A Cited
US4334507A Cited
JPS5341622A Cited
US4364159A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-07-06 1991-01-05 1991-07-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-07-06 1995-01-05 1995-07-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-07-06 1999-01-05 1999-07-07 $7700.00 Window Closed / Lapsed

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