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US4677643A Expired / Lapsed US ⏱️ 0.0 years remaining

Device for feeding one or a plurality of electrodes in an electrothermal furnace

Assignee: HERMANN DICKS
•
Filing: 1985-07-09
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Granted: 1987-06-30
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Expires: 2005-07-09
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Abstract

Abstract Operation control system for an electrothermal furnace having one or more electrode and a transformer unit for each electrode for supplying heating current to its associated electrode. The or each transformer unit includes a main transformer having a primary winding for receiving current from a mains and two secondary windings, and an additional transformer connected to derive an adjustable voltage from one of the second secondary windings. The adjustable voltage and the voltage across the other secondary winding of the main transformer are combined to supply the heating current to the electrode. The control system includes a switch and a current control unit connected in the transformer unit for giving the additional voltage a selected polarity relative to the voltage across the other secondary winding of the main transformer and for controlling the magnitude of the additional voltage. The system is initially controlled by a microprocessor, to bring the electrode current into a normal operating range, and is then controlled to maintain a desired electrode voltage and the desired operating current.

Inventors

  • 👤 Hermann Dicks

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 19:36
CPC Classifications
H; H05; H05B; H05B7/00; H05B7/02; H05B7/144; H05B7/148; H05B7/156; Y; Y02; Y02P; Y02P10/00; Y02P10/25

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 390 words
Operation control system for an electrothermal furnace having at least one heating electrode, and transformer means for supplying heating current to the electrode, the transformer means for the electrode including a transformer unit having a primary winding connected to receive a mains voltage, a first secondary winding constituting a source of heating current for the electrode, and a second secondary winding, an additional transformer unit connected to derive an adjustable additional voltage from the second secondary winding, and means connected for deriving operating current for the electrode from the voltage across the first secondary winding and the adjustable additional voltage, said control system including a control assembly for the transformer means for the electrode, said control assembly conprising: (a) measuring means operatively connected to the first secondary winding for deriving a first current signal representing the magnitude of the current through the first secondary winding; (b) signal supply means including a microprocessor for supplying a second current signal representing the desired magnitude of the current through the first secondary winding, based on a predetermined furnace operation schedule which represents the active power to be supplied by the electrode as a function of time; (c) arithmetic means connected to said measuring means and said signal supply means for providing a difference signal representative of the difference between current magnitudes represented by the first and second current signals; (d) current flow control means including a thyristor unit connected in series with said second secondary winding and said additional transformer unit for controlling the flow of current from said second secondary winding to said additional transformer, and thus the value of the additional voltage; (e) regulating means connected between said first arithmetic means and said current flow control means for supplying to said thyristor unit firing pulses which are timed for causing the flow of current from said second secondary winding to be a function of the difference signal; and (f) switch means operatively associated with said second secondary winding and switchable between a first state in which the operating current for the electrode is derived from the algebraic sum of the voltage across said first secondary winding and the adjustable additional voltage and a second state in which the operating current for the electrode is derived from the difference between the voltage across said first secondary winding and the adjustable additional voltage.
Claim 2
Dependent Claim 390 words
Operation control system for an electrothermal furnace having at least one heating electrode, and transformer means for supplying heating current to the electrode, the transformer means for the electrode including a transformer unit having a primary winding connected to receive a mains voltage, a first secondary winding constituting a source of heating current for the electrode, and a second secondary winding, an additional transformer unit connected to derive an adjustable additional voltage from the second secondary winding, and means connected for deriving operating current for the electrode from the voltage across the first secondary winding and the adjustable additional voltage, said control system including a control assembly for the transformer means for the electrode, said control assembly conprising: (a) measuring means operatively connected to the first secondary winding for deriving a first current signal representing the magnitude of the current through the first secondary winding; (b) signal supply means including a microprocessor for supplying a second current signal representing the desired magnitude of the current through the first secondary winding, based on a predetermined furnace operation schedule which represents the active power to be supplied by the electrode as a function of time; (c) arithmetic means connected to said measuring means and said signal supply means for providing a difference signal representative of the difference between current magnitudes represented by the first and second current signals; (d) current flow control means including a thyristor unit connected in series with said second secondary winding and said additional transformer unit for controlling the flow of current from said second secondary winding to said additional transformer, and thus the value of the additional voltage; (e) regulating means connected between said first arithmetic means and said current flow control means for supplying to said thyristor unit firing pulses which are timed for causing the flow of current from said second secondary winding to be a function of the difference signal; and (f) switch means operatively associated with said second secondary winding and switchable between a first state in which the operating current for the electrode is derived from the algebraic sum of the voltage across said first secondary winding and the adjustable additional voltage and a second state in which the operating current for the electrode is derived from the difference between the voltage across said first secondary winding and the adjustable additional voltage.
Claim 3
Dependent Claim 38 words
A system as defined in claim 1, further comprising means connected for regulating the voltage applied to the electrode by comparison of the actual electrode voltage value with a desired voltage value supplied by said signal supply means.
Claim 4
Dependent Claim 64 words
A system as defined in claim 1, wherein the electrothermal furnace is a three-phase furnace having three heating electrodes and three such transformer means each for supplying heating current to a respective electrode and forming a three-phase transformer arrangement, said control system includes three control assemblies each identical to said control assemby, and said thyristor units of said three control asseimblies are connected together.
Claim 5
Dependent Claim 23 words
A system as defined in claim 3, wherein said thyristor units of said three control assemblies are connected together in a delta connection.
Claim 6
Dependent Claim 23 words
A system as defined in claim 3, wherein said thyristor untis of said three control assemblies are connected together in a star connection.
Claim 7
Dependent Claim 23 words
A system as defined in claim 1, wherein said thyristor unit is connected between said second secondary winding and said additional transformer unit.
Claim 8
Dependent Claim 57 words
A system as defiend in claim 1, further comprising switch control means connected to said current flow means and said switch means for bringing the current in said second secondary winding to a value of zero and for switching said switch between its states when the current in said second secondary winding has the value of zero.
Claim 9
Dependent Claim 61 words
A system as defined in claim 1, wherein the furnace further has a main power switch for connecting the primary winding of the main transformer unit to a power mains, and said current flow control means and said switch means are operative for bringing the operating current for the electrode to a value of zero without opening the main power switch.
Claim 10
Dependent Claim 56 words
A system as defined in claim 1, wherein the furnace further includes adjustment means connected to adjust the position of the electrode in order to effect regulation of the voltage at the electrode, and said signal supply means further comprises means connected for controlling the adjustment means to bring the electrode voltage to a desired value.
Claim 11
Dependent Claim 26 words
A system as defined in claim 9, wherein the furnace is a reduction furnace and said means for controlling the adjustment means comprise a step regulator.
Claim 12
Dependent Claim 15 words
A system as defined in claim 10, wherein said step regulator is a three-point regulator.
Claim 13
Dependent Claim 28 words
A system as defined in claim 1, wherein said signal supply means comprise means for varying the second current signal automatically based on the predetermined furnace operation schedule.
Claim 14
Dependent Claim 43 words
A system as defined in claim 1 wherein said additional transformer unit comprises at least one tertiary winding and an idling choke coil connected to said tertiary winding, so that said tertiary winding acts as an idling coil to prevent current gap operation.
Claim 15
Dependent Claim 47 words
A system as defined in claim 1 wherein said additional transformer unit comprises at least one tertiary winding and a capacitor connected to said tertiary winding, so that said tertiary winding acts as an idling coil to prevent current gap operation and as a reactance compensation coil.
Claim 16
Dependent Claim 43 words
A system as defined in claim 1 wherein said additional transformer unit comprises at least one primary winding and an idling choke coil connected to said primary winding, so that said primary winding acts as an idling coil to permit current gap operation.
Claim 17
Dependent Claim 47 words
A system as defined in claim 1 wherein said additional transformer unit comprises at least one primary winding and a capacitor connected to said primary winding, so that said primary winding acts as an idling coil to prevent current gap operation and as a reactance compensation coil.

References Cited (Backward Citations)

US3493664A Cited
US3597518A Cited
US4349912A Cited
US4324944A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-06-29 1990-12-29 1991-06-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-06-29 1994-12-29 1995-06-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-06-29 1998-12-29 1999-06-30 $7700.00 Window Closed / Lapsed

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