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Method and composition for the inhibition of corrosion

Assignee: Ecolab Inc
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Filing: 1985-09-27
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Granted: 1987-06-23
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Expires: 2005-09-27
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Abstract

Abstract A method and composition for inhibiting corrosion is disclosed. The method involves forming a coating of from about 1-10 mils thick on a surface, with a composition comprising an over-based alkaline organic sulfonate salt, a drying oil, a copper or rare earth metal drier, a zinc metal drier, an organic solvent, and petrolatum, and curing the coating. Optionally, the composition may include polyisobutylene. The method and composition are particularly useful for metal surfaces in a seawater environment.

Inventors

  • 👤 Stanley J. Ciuba
  • 👤 Michael J. Bartelme, III

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 18:42
CPC Classifications
C; C09; C09D; C09D5/00; C09D5/08

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 223 words
An improved method of preventing corrosion on a surface, which comprises: (a) forming a coating of from about 1 to 10 mils thick on the surface, with a composition comprising: (i) about 5 to 80% by weight of a rust-inhibitive, grease-like concentrate comprising a thixotropic inorganic/organic complex stably dispersed in an essentially inert liquid oily phase in an amount not to exceed 4 parts, per part of said complex, of said essentially inert liquid oily phase, said inorganic/organic complex comprising an over-based alkaline earth organic sulfonate salt, whereby the crystalline structure of the inorganic portion of said complex ia platelet and film-forming in character; (ii) about 5 to 25% by weight of at least one drying oil, said drying oil being miscible in a diluent oil selected from the group consisting of aliphatic hydrocarbon diluents, cycloaliphatic hydrocarbon diluents, aromatic hydrocarbon diluents, and mixtures thereof, boiling at temperatures above 150° C.; (iii) about 0.03-1.0% by weight metal, provided by a first metal drier selected from the group consisting of copper carboxylate compounds, rare earth carboxylate compounds and mixtures thereof; (iv) about 0.1 to 2.2% by weight metal, provided by a second metal drier selected from the group consisting of zinc carboxylate compounds; (v) about 10 to 90% by weight organic solvent; (vi) about 2 to 15% by weight petrolatum; and (b) curing the coating.
Claim 2
Dependent Claim 223 words
An improved method of preventing corrosion on a surface, which comprises: (a) forming a coating of from about 1 to 10 mils thick on the surface, with a composition comprising: (i) about 5 to 80% by weight of a rust-inhibitive, grease-like concentrate comprising a thixotropic inorganic/organic complex stably dispersed in an essentially inert liquid oily phase in an amount not to exceed 4 parts, per part of said complex, of said essentially inert liquid oily phase, said inorganic/organic complex comprising an over-based alkaline earth organic sulfonate salt, whereby the crystalline structure of the inorganic portion of said complex ia platelet and film-forming in character; (ii) about 5 to 25% by weight of at least one drying oil, said drying oil being miscible in a diluent oil selected from the group consisting of aliphatic hydrocarbon diluents, cycloaliphatic hydrocarbon diluents, aromatic hydrocarbon diluents, and mixtures thereof, boiling at temperatures above 150° C.; (iii) about 0.03-1.0% by weight metal, provided by a first metal drier selected from the group consisting of copper carboxylate compounds, rare earth carboxylate compounds and mixtures thereof; (iv) about 0.1 to 2.2% by weight metal, provided by a second metal drier selected from the group consisting of zinc carboxylate compounds; (v) about 10 to 90% by weight organic solvent; (vi) about 2 to 15% by weight petrolatum; and (b) curing the coating.
Claim 3
Dependent Claim 50 words
The method of claim 1 wherein the first metal drier comprises a copper carboxylate compound, and the composition further comprises a third metal drier comprising a rare earth carboxylate compound, the third metal drier providing a rare earth metal concentration of about 0.06 to 1.0% by weight of the composition.
Claim 4
Dependent Claim 17 words
The method of claim 2 wherein the third metal drier comprises a lanthanum or cerium carboxylate compound.
Claim 5
Dependent Claim 17 words
The method of claim 1 wherein the composition further comprises up to about 5% by weight polyisobutylene.
Claim 6
Dependent Claim 16 words
The method of claim 1 wherein the coating is from about 3 to 6 mils thick.
Claim 7
Dependent Claim 36 words
The method of claim 1 wherein the first metal drier consists essentially of neutralized copper organic acid compounds in an amount to provide copper of from about 0.06 to 0.6% by weight of the total composition.
Claim 8
Dependent Claim 18 words
The method of claim 6 wherein the second metal drier consists essentially of neutralized zinc organic acid compounds.
Claim 9
Dependent Claim 12 words
The method of claim 7 wherein the drying oil comprises tung oil.
Claim 10
Dependent Claim 19 words
The method of claim 8 wherein the over-based alkaline earth organic sulfonate salt comprises an over-based calcium sulfonate compound.
Claim 11
Dependent Claim 12 words
The method of claim 1 wherein the coating is formed by spraying.
Claim 12
Dependent Claim 24 words
The method of claim 1 wherein the coating is cured by allowing it to remain under ambient conditions for up to about 24 hours.
Claim 13
Independent Claim 84 words
A method of prohibiting corrosion on a surface exposed to a seawater environment, which comprises forming a coating up to about 10 mils thick on the surface with a composition consisting essentially of about 20 to 40% over based calcium sulfonate, about 10 to 20% tung oil, about 30 to 60% mineral spirits, about 3 to 8% petrolatum, about 0.1 to 0.6% copper provided by copper carboxylate compounds, about 0.2 to 1.1% zinc provided by zinc carboxylate compounds, and allowing the coating to cure.
Claim 14
Independent Claim 84 words
A method of prohibiting corrosion on a surface exposed to a seawater environment, which comprises forming a coating up to about 10 mils thick on the surface with a composition consisting essentially of about 20 to 40% over based calcium sulfonate, about 10 to 20% tung oil, about 30 to 60% mineral spirits, about 3 to 8% petrolatum, about 0.1 to 0.6% copper provided by copper carboxylate compounds, about 0.2 to 1.1% zinc provided by zinc carboxylate compounds, and allowing the coating to cure.
Claim 15
Dependent Claim 15 words
The method of claim 12 wherein the coating has a thickness of about 3-6 mils.
Claim 16
Dependent Claim 17 words
The method of claim 12 wherein the coating is allowed to cure for up to 48 hours.
Claim 17
Independent Claim 88 words
A method of prohibiting corrosion on a surface exposed to a seawater environment, which comprises forming a coating up to about 10 mils thick on the surface with a composition consisting essentially of about 30 to 40% overbased calcium sulfonate, about 10 to 20% tung oil, about 30 to 60% organic solvent, about 3 to 8% petrolatum, about 0.1 to 0.6% copper provided by copper carboxylate compounds, about 0.2 to 1.1% zinc provided by zinc carboxylate compounds, up to about 5% polyisobutylene, and allowing the coating to cure.
Claim 18
Independent Claim 88 words
A method of prohibiting corrosion on a surface exposed to a seawater environment, which comprises forming a coating up to about 10 mils thick on the surface with a composition consisting essentially of about 30 to 40% overbased calcium sulfonate, about 10 to 20% tung oil, about 30 to 60% organic solvent, about 3 to 8% petrolatum, about 0.1 to 0.6% copper provided by copper carboxylate compounds, about 0.2 to 1.1% zinc provided by zinc carboxylate compounds, up to about 5% polyisobutylene, and allowing the coating to cure.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-06-22 1990-12-22 1991-06-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-06-22 1994-12-22 1995-06-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-06-22 1998-12-22 1999-06-23 $7700.00 Window Closed / Lapsed

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