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US4670071A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming a waterproof roof

Assignee: Coal Industry Patents Ltd
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Filing: 1984-10-23
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Granted: 1987-06-02
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Expires: 2004-10-23
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Abstract

Abstract A roofing method comprises applying to a roof deck a self-adhesive sheet comprising an adhesive and waterproofing layer of bituminous compound so that the sheet adheres to the deck over an area of 10-50% of the total sheet area and water vapor passing through the deck may escape laterally; rendering the upper surface of the sheet adhesive, for example by torching; optionally applying insulation board and a further self-adhesive sheet, and applying a final waterproofing sheet. The use of hot bitumen is completely avoided, the formation of waterproof and insulated roofs is simplified and economies are offered.

Inventors

  • 👤 Gregory R. Cooper
  • 👤 Robert J. Pragnell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 09:33
CPC Classifications
E; E04; E04D; E04D11/00; E04D11/02; E04D5/00; E04D5/12; Y; Y10; Y10T; Y10T428/00; Y10T428/14; Y10T428/141; Y10T428/24; Y10T428/24273; Y10T428/24322; Y10T442/00; Y10T442/20; Y10T442/2041; Y10T442/2049; Y10T442/60; Y10T442/674

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 202 words
A method of forming a waterproof roof on a roof deck, comprising the steps of (i) applying to the deck, a self-adhesive sheet comprising a pressure-sensitive, adhesive and waterproofing layer of a bituminous compound so that the sheet adheres to the deck over an area of 10-50% of the total sheet area and thus water vapour passing through said deck may escape laterally; said self-adhesive sheet adhering to one face of the bituminous compound, and having at least discontinuous apertures of 10-50% of the area over the sheet; applying pressure sufficient to cause flow of said bituminous compound through said apertures; and causing the self-adhesive sheet to adhere to the roof deck in the area of the apertures; (ii) rendering the upper surface of said sheet adhesive; (iii) applying to said adhesive upper surface of said sheet, a layer of substantially rigid and substantially non-compressible insulation and causing said insulation to adhere to said upper surface, and applying to the upper surface of said insulation a further self-adhesive sheet as defined in step (i) and rendering the upper surface of said further sheet adhesive; and (iv) applying to said adhesive surface of the sheet or said further sheet a final waterproofing sheet.
Claim 2
Independent Claim 202 words
A method of forming a waterproof roof on a roof deck, comprising the steps of (i) applying to the deck, a self-adhesive sheet comprising a pressure-sensitive, adhesive and waterproofing layer of a bituminous compound so that the sheet adheres to the deck over an area of 10-50% of the total sheet area and thus water vapour passing through said deck may escape laterally; said self-adhesive sheet adhering to one face of the bituminous compound, and having at least discontinuous apertures of 10-50% of the area over the sheet; applying pressure sufficient to cause flow of said bituminous compound through said apertures; and causing the self-adhesive sheet to adhere to the roof deck in the area of the apertures; (ii) rendering the upper surface of said sheet adhesive; (iii) applying to said adhesive upper surface of said sheet, a layer of substantially rigid and substantially non-compressible insulation and causing said insulation to adhere to said upper surface, and applying to the upper surface of said insulation a further self-adhesive sheet as defined in step (i) and rendering the upper surface of said further sheet adhesive; and (iv) applying to said adhesive surface of the sheet or said further sheet a final waterproofing sheet.
Claim 3
Dependent Claim 37 words
A method as claimed in claim 1, wherein the exposed bituminous compound in the area of the apertures is protected by a release sheet which is stripped off before application of the sheet to the roof deck.
Claim 4
Dependent Claim 33 words
A method as claimed in claim 1, wherein the upper surface of the self-adhesive sheet is protected by a thin low-melting polymer facing sheet, and the upper surface is rendered adhesive by torching.
Claim 5
Dependent Claim 27 words
A method as claimed in claim 1, wherein the roof deck surface is primed using a solution of a polymer-modified bitumen before application of the self-adhesive sheet.
Claim 6
Dependent Claim 20 words
A method as claimed in claim 1, wherein an insulation board which is expanded polystyrene is used in step (iii).
Claim 7
Dependent Claim 19 words
A method as claimed in claim 1, wherein the final waterproofing sheet is an aluminium-faced bitumen sandwich cap sheet.
Claim 8
Independent Claim 145 words
A method of forming a waterproof roof on a roof deck, comprising the steps of (i) applying to the deck, a self-adhesive sheet comprising a pressure-sensitive, adhesive and waterproofing layer of a bituminous compound so that the sheet adheres to the deck over an area of 10-50% of the total sheet area and thus water vapour passing through said deck may escape laterally; said self-adhesive sheet ahering to one face of the bituminous compound, and having at least discontinuous apertures of 10-50% of the area of the sheet; applying pressure sufficent to cause flow of said bituminous compound through said aperatures; and causing the self-adhesive sheet to adhere to the roof deck in the area of the apertures; (ii) rendering the upper surface of said sheet adhesive; and (iii) applying to said adhesive surface of the sheet or said further sheet a final waterproofing sheet.
Claim 9
Independent Claim 145 words
A method of forming a waterproof roof on a roof deck, comprising the steps of (i) applying to the deck, a self-adhesive sheet comprising a pressure-sensitive, adhesive and waterproofing layer of a bituminous compound so that the sheet adheres to the deck over an area of 10-50% of the total sheet area and thus water vapour passing through said deck may escape laterally; said self-adhesive sheet ahering to one face of the bituminous compound, and having at least discontinuous apertures of 10-50% of the area of the sheet; applying pressure sufficent to cause flow of said bituminous compound through said aperatures; and causing the self-adhesive sheet to adhere to the roof deck in the area of the apertures; (ii) rendering the upper surface of said sheet adhesive; and (iii) applying to said adhesive surface of the sheet or said further sheet a final waterproofing sheet.

References Cited (Backward Citations)

GB1326894A Cited
US4055453A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-06-01 1990-12-01 1991-06-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-06-01 1994-12-01 1995-06-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-06-01 1998-12-01 1999-06-02 $7700.00 Window Closed / Lapsed

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