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Polymers and rotationally molding same

Assignee: Phillips Petroleum Co
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Filing: 1984-05-08
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Granted: 1987-05-26
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Expires: 2004-05-08
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Abstract

Abstract A composition that can be rotationally molded with a minimum formation of voids comprises a polymer and a metal stearate.

Inventors

  • 👤 Donald G. Needham

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 20:54
CPC Classifications
C; C08; C08K; C08K5/00; C08K5/04; C08K5/09; C08K5/098; C08K5/14

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 122 words
A method for producing an essentially void-free article having a wall thickness of greater than 1/4 inch, the method comprising rotationally molding a composition comprising (a) a polymer selected from the group consisting of an ethylene homopolymer, a copolymer of ethylene and at least one straight or branched chain mono-1-olefin hydrocarbon having 3 to 8 carbon atoms per molecule and mixtures thereof, (b) a crosslinking agent, and (c) a zinc salt of a monocarboxylic acid RCOOH, wherein R is a linear hydrocaryl group containing from about 10 to about 20 carbon atoms and from zero to two double bonds, the zinc salt being present in an amount of from 0.005 to about 2.5 weight percent, based on the weight of the composition.
Claim 2
Independent Claim 122 words
A method for producing an essentially void-free article having a wall thickness of greater than 1/4 inch, the method comprising rotationally molding a composition comprising (a) a polymer selected from the group consisting of an ethylene homopolymer, a copolymer of ethylene and at least one straight or branched chain mono-1-olefin hydrocarbon having 3 to 8 carbon atoms per molecule and mixtures thereof, (b) a crosslinking agent, and (c) a zinc salt of a monocarboxylic acid RCOOH, wherein R is a linear hydrocaryl group containing from about 10 to about 20 carbon atoms and from zero to two double bonds, the zinc salt being present in an amount of from 0.005 to about 2.5 weight percent, based on the weight of the composition.
Claim 3
Dependent Claim 12 words
The method of claim 1 wherein the zinc salt is zinc stearate.
Claim 4
Dependent Claim 32 words
The method of claim 2 wherein the molding composition further comprises at least about 0.05 weight percent of a peroxy compound selected from the group consisting of 2,5-dimethyl-2,5-di(t-butylperoxy) hexane, t-butylhydroperoxide, and 2,5-dimethyl-2,5-dihydroperoxyhexane.
Claim 5
Dependent Claim 23 words
The method of claim 1 wherein the molding composition further comprises t-butylhydroperoxide present in an amount of at least about 0.05 weight percent.
Claim 6
Dependent Claim 12 words
The method of claim 4 wherein the zinc salt is zinc stearate.
Claim 7
Dependent Claim 30 words
The method of claim 5 wherein the zinc stearate is present in an amount of from about 0.05 to about 1 weight percent, based on the weight of the composition.
Claim 8
Dependent Claim 31 words
The method of claim 6 wherein the crosslinking agent is 2,5-dimethyl-2,5-di(t-butylperoxy)hexyne-3 present within an amount of from about 0.1 to about 10 weight percent, based on the weight of the composition.
Claim 9
Dependent Claim 23 words
An essentially void-free rotationally molded article having a wall thickness greater than 1/4 inch and produced according to the method of claim 1.
Claim 10
Dependent Claim 119 words
An essentially void-free rotationally molded article having a wall thickness greater than 0.25 inch and produced from a composition consisting essentially of: a polymer selected from the group consisting of an ethylene homopolymer, a copolymer of ethylene and at least one straight or branched-chain mono-1-olefin hydrocarbon having 3 to 8 carbon atoms per molecule and mixtures thereof; an acetylenic diperoxy crosslinking agent; and a zinc salt of a monocarboxylic acid RCOOH, wherein R is a linear hydrocarbyl group containing from about 10 to about 20 carbon atoms and from zero to two double bonds, the zinc salt being present in an amount effective to reduce the incidence of voids in a rotationally-molded article prepared from the rotational molding composition.
Claim 11
Dependent Claim 119 words
An essentially void-free rotationally molded article having a wall thickness greater than 0.25 inch and produced from a composition consisting essentially of: a polymer selected from the group consisting of an ethylene homopolymer, a copolymer of ethylene and at least one straight or branched-chain mono-1-olefin hydrocarbon having 3 to 8 carbon atoms per molecule and mixtures thereof; an acetylenic diperoxy crosslinking agent; and a zinc salt of a monocarboxylic acid RCOOH, wherein R is a linear hydrocarbyl group containing from about 10 to about 20 carbon atoms and from zero to two double bonds, the zinc salt being present in an amount effective to reduce the incidence of voids in a rotationally-molded article prepared from the rotational molding composition.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-05-25 1990-11-24 1991-05-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-05-25 1994-11-24 1995-05-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-05-25 1998-11-24 1999-05-26 $7700.00 Window Closed / Lapsed

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