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US4664648A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for making display boxes

Assignee: Dupuy Engineering SA
•
Filing: 1986-03-21
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Granted: 1987-05-12
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Expires: 2006-03-21
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Abstract

Abstract This invention relates to a display box of the kind comprising a part of an opaque material such as cardboard and an opening overlapping or straddling at least one edge of the box and which is shut off by a sheet of a plastics material. According to the invention the sheet is formed from a rigid plastics material. The sheet may be formed by a single sheet and have two preparatory or incipient folds produced by pre-scoring or pre-grooving along the lines corresponding to the edges which are to be produced, the edges of the plastics sheet having notches at the extremities of each incipient fold. The invention also provides a method of and apparatus for manufacturing the box.

Inventors

  • 👤 Francois Dupuy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 13:29
CPC Classifications
B; B65; B65D; B65D5/00; B65D5/42; B65D5/4204; B31; B31B; B31B50/00; B31B50/74; B31B50/81; B31B50/82; B31B50/83

Claims Analysis

Total Claims: 58
Claim 1
Independent Claim 223 words
A method of making an erectable display box of the type comprising a sheet of an opaque material such as paperboard having an opening with edges and extending through at least one corner of the erected box, and a sheet of rigid transparent plastic material extending across the opening, said method comprising the steps of cutting said opening out of a paperboard panel, providing a sheet of rigid plastics material which is larger than said opening, forming in said rigid plastics sheet, at least one notch having an inner end and sides, positioning the notched rigid plastics sheet across said opening of the paperboard panel so that the notch extends toward and at least to an edge of the opening, adhering the so positioned rigid plastics sheet to the panel, forming a fold line in the rigid plastics sheet along a line extending through the inner end of the notch, forming fold lines in the panel for erecting the panel to form a box, at least one of the fold lines of the panel being aligned with the fold line of the rigid plastics sheet, and cutting from the panel the paperboard sections to form with the rigid plastics sheet, an erectable box having a corner at the fold line of the rigid plastics sheet and the aligned fold line of the panel.
Claim 2
Independent Claim 223 words
A method of making an erectable display box of the type comprising a sheet of an opaque material such as paperboard having an opening with edges and extending through at least one corner of the erected box, and a sheet of rigid transparent plastic material extending across the opening, said method comprising the steps of cutting said opening out of a paperboard panel, providing a sheet of rigid plastics material which is larger than said opening, forming in said rigid plastics sheet, at least one notch having an inner end and sides, positioning the notched rigid plastics sheet across said opening of the paperboard panel so that the notch extends toward and at least to an edge of the opening, adhering the so positioned rigid plastics sheet to the panel, forming a fold line in the rigid plastics sheet along a line extending through the inner end of the notch, forming fold lines in the panel for erecting the panel to form a box, at least one of the fold lines of the panel being aligned with the fold line of the rigid plastics sheet, and cutting from the panel the paperboard sections to form with the rigid plastics sheet, an erectable box having a corner at the fold line of the rigid plastics sheet and the aligned fold line of the panel.
Claim 3
Dependent Claim 26 words
A method according to claim 1 wherein said steps of forming fold lines in the panel and in the sheet comprise mechanically forming said fold lines.
Claim 4
Dependent Claim 23 words
A method according to claim 1 wherein said steps of forming fold lines in said panel and said sheet are performed substantially simultaneously.
Claim 5
Dependent Claim 32 words
A method according to claim 1 wherein said steps of forming fold lines in said panel and said sheet and said step of cutting sections from the panel are performed substantially simultaneously.
Claim 6
Dependent Claim 25 words
A method according to claim 4 wherein said steps which are performed substantially simultaneously are performed by a combined fold line forming and cutting tool.
Claim 7
Dependent Claim 24 words
A method according to claim 1 wherein said step of adhering the plastics sheet to the panel comprises heat-welding the sheet to the panel.
Claim 8
Dependent Claim 30 words
A method according to claim 1 wherein said step of forming a fold line in the sheet comprises heating and reducing the thickness of the sheet along the fold line.
Claim 9
Dependent Claim 89 words
A method according to claim 1 wherein said step of forming a notch comprises forming two notches having inner ends and sides, said notches being spaced from each other and opening away from each other, said step of positioning the sheet on the panel comprises positioning the sheet with the notches extending toward and at least to the opposed edges of the panel openings, and said step of forming a fold line in the sheet comprises forming a fold line which extends through the inner ends of the notches.
Claim 10
Dependent Claim 28 words
A method according to claim 1 wherein said step of forming a fold line in the sheet comprises forming a fold line by grooving or scoring the sheet.
Claim 11
Dependent Claim 26 words
A method according to claim 1 wherein said step of forming fold lines in the panel comprises forming fold lines by grooving or scoring the panel.
Claim 12
Dependent Claim 168 words
Apparatus for making an erectable display box of the type comprising a sheet of opaque material such as paperboard having an opening with edges and extending through at least one corner of the erected box, and a sheet of rigid transparent plastic material extending across the opening, said apparatus comprising means for positioning a plastics sheet having aligned spaced apart notches opening away from each other, across an opening of a panel with the notches extending toward and at least to the edges of the opening and generally aligned with fold lines to be formed in the panel, means for pressing the sheet against the panel to adhere the sheet to the panel, and means for simultaneously forming a fold line in said sheet which extends through the inner ends of said notches, a fold line in said panel aligned with the fold line in the sheet, and additional fold lines in said panel to permit the panel and sheet to be erected to form a display box.
Claim 13
Dependent Claim 168 words
Apparatus for making an erectable display box of the type comprising a sheet of opaque material such as paperboard having an opening with edges and extending through at least one corner of the erected box, and a sheet of rigid transparent plastic material extending across the opening, said apparatus comprising means for positioning a plastics sheet having aligned spaced apart notches opening away from each other, across an opening of a panel with the notches extending toward and at least to the edges of the opening and generally aligned with fold lines to be formed in the panel, means for pressing the sheet against the panel to adhere the sheet to the panel, and means for simultaneously forming a fold line in said sheet which extends through the inner ends of said notches, a fold line in said panel aligned with the fold line in the sheet, and additional fold lines in said panel to permit the panel and sheet to be erected to form a display box.
Claim 14
Dependent Claim 33 words
Apparatus according to claim 11 wherein said means for forming the fold line in the sheet and said means for forming the fold lines in the panel are mounted on a common support.
Claim 15
Dependent Claim 21 words
Apparatus according to claim 12 wherein said means for pressing the sheet against the panel is mounted on said common support.
Claim 16
Dependent Claim 13 words
Apparatus according to claim 13 wherein said common support is a reciprocable plate.
Claim 17
Independent Claim 181 words
A method of making an erectable display box of the type comprising a first sheet of opaque material and a second sheet of rigid transparent plastic material, said method comprising the steps of providing a first sheet of opaque material; providing a second sheet of rigid transparent plastic material; forming a notch at the edge of one of said first and second sheets, said notch having an inner end; positioning said one of said first and second sheets so that its edge overlaps an edge of the other of said first and second sheets and so that said inner end of said notch extends at least to said edge of said other of said sheets; adhering the so positioned second sheet to said first sheet; forming a first fold line in said one of said first and second sheets aligned with said notch; and forming a second fold line in said other of said first and second sheets aligned with said first fold line, so that said notch limits unwanted deformation of the sheets upon bending about said aligned fold line.
Claim 18
Independent Claim 181 words
A method of making an erectable display box of the type comprising a first sheet of opaque material and a second sheet of rigid transparent plastic material, said method comprising the steps of providing a first sheet of opaque material; providing a second sheet of rigid transparent plastic material; forming a notch at the edge of one of said first and second sheets, said notch having an inner end; positioning said one of said first and second sheets so that its edge overlaps an edge of the other of said first and second sheets and so that said inner end of said notch extends at least to said edge of said other of said sheets; adhering the so positioned second sheet to said first sheet; forming a first fold line in said one of said first and second sheets aligned with said notch; and forming a second fold line in said other of said first and second sheets aligned with said first fold line, so that said notch limits unwanted deformation of the sheets upon bending about said aligned fold line.
Claim 19
Dependent Claim 20 words
A method according to claim 15 wherein said notch forming step consists of forming said notch in said second sheet.
Claim 20
Dependent Claim 19 words
A method according to claim 15 further comprising the step of cutting said first sheet from a larger sheet.
Claim 21
Dependent Claim 23 words
A method according to claim 15 further comprising the step of cutting an opening in said first sheet prior to said positioning step.
Claim 22
Dependent Claim 29 words
A method according to claim 18 wherein said second sheet is larger than said opening and wherein said positioning step includes locating said second sheet to cover said opening.
Claim 23
Dependent Claim 23 words
A method according to claim 15 wherein said steps of forming fold lines in said first and second sheets are performed substantially simultaneously.
Claim 24
Dependent Claim 19 words
A method according to claim 20 further comprising the step of cutting said first sheet from a larger sheet.
Claim 25
Dependent Claim 27 words
A method according to claim 21 wherein said steps of forming fold lines in said first and second sheets and said cutting step are performed substantially simultaneously.
Claim 26
Dependent Claim 25 words
A method according to claim 22 wherein said steps which are performed substantially simultaneously are performed by a combined fold line forming and cutting tool.
Claim 27
Dependent Claim 19 words
A method according to claim 15 wherein said adhering step comprises heat-welding said second sheet to said first sheet.
Claim 28
Dependent Claim 30 words
A method according to claim 15 wherein said step of forming a fold line in the sheet comprises heating and reducing the thickness of the sheet along the fold lines.
Claim 29
Dependent Claim 19 words
A method according to claim 15 wherein said notch forming step and said adhering step are performed substantially simultaneously.
Claim 30
Dependent Claim 34 words
A method according to claim 15 wherein said adhering step comprises heat welding said second sheet to said first sheet and wherein said notch forming step and said heat welding are performed substantially simultaneously.
Claim 31
Dependent Claim 18 words
A method according to claim 15 wherein said notch forming step is performed prior to said positioning step.
Claim 32
Dependent Claim 29 words
A method according to claim 15 wherein said step of forming a fold line in said second sheet comprises forming a fold line by grooving or scoring said sheet.
Claim 33
Dependent Claim 28 words
A method according to claim 15 wherein said step of forming a fold line in said first sheet comprises forming fold lines by grooving or scoring said sheet.
Claim 34
Independent Claim 185 words
A method of making an erectable display box of the type comprising a first sheet of opaque material and a second sheet of rigid transparent plastic material, said method comprising the steps of providing a first sheet of opaque material; providing a second sheet of rigid transparent plastic material; forming a first fold line in one of said first and second sheets having a notch at one end thereof disposed at the edge of said one of said first and second sheets, said notch having an inner end; positioning said one of said first and second sheets so that its edge overlaps an edge of the other of said first and second sheets and so that said inner end of said notch extends at least to said edge of said other of said sheets; adhering the so positioned second sheet to said first sheet; and forming a second fold line in said other of said first and second sheets aligned with said first fold line and said notch so that said notch limits unwanted deformation of the sheets upon bending about said aligned fold lines.
Claim 35
Independent Claim 185 words
A method of making an erectable display box of the type comprising a first sheet of opaque material and a second sheet of rigid transparent plastic material, said method comprising the steps of providing a first sheet of opaque material; providing a second sheet of rigid transparent plastic material; forming a first fold line in one of said first and second sheets having a notch at one end thereof disposed at the edge of said one of said first and second sheets, said notch having an inner end; positioning said one of said first and second sheets so that its edge overlaps an edge of the other of said first and second sheets and so that said inner end of said notch extends at least to said edge of said other of said sheets; adhering the so positioned second sheet to said first sheet; and forming a second fold line in said other of said first and second sheets aligned with said first fold line and said notch so that said notch limits unwanted deformation of the sheets upon bending about said aligned fold lines.
Claim 36
Dependent Claim 20 words
A method according to claim 31 wherein said notch forming step consists of forming said notch in said second sheet.
Claim 37
Dependent Claim 19 words
A method according to claim 31 further comprising the step of cutting said first sheet from a larger sheet.
Claim 38
Dependent Claim 23 words
A method according to claim 31 further comprising the step of cutting an opening in said first sheet prior to said positioning step.
Claim 39
Dependent Claim 29 words
A method according to claim 34 wherein said second sheet is larger than said opening and wherein said positioning step includes locating said second sheet to cover said opening.
Claim 40
Dependent Claim 19 words
A method according to claim 31 wherein said adhering step comprises heat-welding said second sheet to said first sheet.
Claim 41
Dependent Claim 30 words
A method according to claim 31 wherein said step of forming a fold line in the sheet comprises heating and reducing the thickness of the sheet along the fold line.
Claim 42
Dependent Claim 29 words
A method according to claim 31 wherein said step of forming a fold line in said second sheet comprises forming a fold line by grooving or scoring said sheet.
Claim 43
Dependent Claim 28 words
A method according to claim 31 wherein said step of forming a fold line in said first sheet comprises forming fold lines by grooving or scoring said sheet.
Claim 44
Independent Claim 188 words
A method of making an erectable display box of the type comprising a first sheet of opaque material and a second sheet of rigid transparent plastic material, said method comprising the steps of providing a first sheet of opaque material; providing a second sheet of rigid transparent plastic material; forming a first fold line in one of said first and second sheets having a notch at one end thereof disposed at the edge of said one of said first and second sheets, said notch having an inner end; forming a second fold line in the other of said first and second sheets; positioning said one of said first and second sheets so that its edge overlaps an edge of the other of said first and second sheets and so that said inner end of said notch extends at least to said edge of said other of said sheets and said first and second fold lines are aligned with each other; and adhering the so positioned second sheet to said first sheet so that said notch limits unwanted deformation of the sheets upon bending about said aligned fold lines.
Claim 45
Independent Claim 188 words
A method of making an erectable display box of the type comprising a first sheet of opaque material and a second sheet of rigid transparent plastic material, said method comprising the steps of providing a first sheet of opaque material; providing a second sheet of rigid transparent plastic material; forming a first fold line in one of said first and second sheets having a notch at one end thereof disposed at the edge of said one of said first and second sheets, said notch having an inner end; forming a second fold line in the other of said first and second sheets; positioning said one of said first and second sheets so that its edge overlaps an edge of the other of said first and second sheets and so that said inner end of said notch extends at least to said edge of said other of said sheets and said first and second fold lines are aligned with each other; and adhering the so positioned second sheet to said first sheet so that said notch limits unwanted deformation of the sheets upon bending about said aligned fold lines.
Claim 46
Dependent Claim 20 words
A method according to claim 40 wherein said notch forming step consists of forming said notch in said second sheet.
Claim 47
Dependent Claim 19 words
A method according to claim 40 further comprising the step of cutting said first sheet from a larger sheet.
Claim 48
Dependent Claim 23 words
A method according to claim 40 further comprising the step of cutting an opening in said first sheet prior to said positioning step.
Claim 49
Dependent Claim 29 words
A method according to claim 43 wherein said second sheet is larger than said opening and wherein said positioning step includes locating said second sheet to cover said opening.
Claim 50
Dependent Claim 19 words
A method according to claim 40 wherein said adhering step comprises heat-welding said second sheet to said first sheet.
Claim 51
Dependent Claim 30 words
A method according to claim 40 wherein said step of forming a fold line in the sheet comprises heating and reducing the thickness of the sheet along the fold line.
Claim 52
Dependent Claim 171 words
Apparatus for making an erectable display box of the type comprising a first sheet of opaque material and a second sheet of rigid transparent material, said apparatus comprising: means for positioning a first sheet of opaque material and a second sheet of rigid transparent material, one of which has a notch formed at an edge thereof, said notch having an inner end, so that said edge with said notch overlaps an edge of the other of said first and second sheets and extends at least to said edge of said other sheet; means for pressing said second sheet against said first sheet to adhere said sheets to each other; and means for simultaneously forming a fold line in said one of said first and second sheets which extends through said notch and forming a fold line through the other of said first and second sheets, with said fold lines being aligned with each other so that said notch limits unwanted deformation of the sheets upon bending about said aligned fold lines.
Claim 53
Dependent Claim 171 words
Apparatus for making an erectable display box of the type comprising a first sheet of opaque material and a second sheet of rigid transparent material, said apparatus comprising: means for positioning a first sheet of opaque material and a second sheet of rigid transparent material, one of which has a notch formed at an edge thereof, said notch having an inner end, so that said edge with said notch overlaps an edge of the other of said first and second sheets and extends at least to said edge of said other sheet; means for pressing said second sheet against said first sheet to adhere said sheets to each other; and means for simultaneously forming a fold line in said one of said first and second sheets which extends through said notch and forming a fold line through the other of said first and second sheets, with said fold lines being aligned with each other so that said notch limits unwanted deformation of the sheets upon bending about said aligned fold lines.
Claim 54
Dependent Claim 18 words
An apparatus according to claim 47 further comprising means for cutting said first sheet from a larger sheet.
Claim 55
Dependent Claim 36 words
An apparatus according to claim 47 wherein said means for forming a fold line in said first sheet and said means for forming a fold line in said second sheet are mounted on a common support.
Claim 56
Dependent Claim 16 words
An apparatus according to claim 49 wherein said pressing means is mounted on said common support.
Claim 57
Dependent Claim 21 words
An apparatus according to claim 49 or claim 50 further comprising means for cutting said first sheet from a larger sheet.
Claim 58
Dependent Claim 16 words
An apparatus according to claim 51 wherein said cutting means is mounted on said common support.

References Cited (Backward Citations)

US2589022A Cited
US3199670A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-05-11 1990-11-10 1991-05-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-05-11 1994-11-10 1995-05-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-05-11 1998-11-10 1999-05-12 $7700.00 Window Closed / Lapsed

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