Ether carboxylate detergent builders and process for their preparation

Claim 2

An ether carboxylate composition suitable for use as a builder in detergent formulations, said composition comprising (a) from about 1% to 99% by weight of a tartrate monosuccinate component of the structure: ##STR13## wherein X is H or a salt-forming cation; and (b) from about 1% to 99% by weight of a tartrate disuccinate component of the structure: ##STR14## wherein X is H or a salt-forming cation.

Claim 3

A composition according to claim 1 wherein the weight ratio of tartrate monosuccinate component to tartrate disuccinate component ranges from about 97:3 to 20:80.

Claim 4

A composition according to claim 2 wherein the tartrate monosuccinate and the tartrate disuccinate components are in the form of their fully neutralized sodium, potassium, monoethanolamine or triethanolamine salts.

Claim 5

A composition according to claim 3 wherein the tartrate monosuccinate component comprises from about 10% to 98% by weight of the composition; wherein the tartrate disuccinate component comprises from about 2% to 90% by weight of the composition; and wherein the weight ratio of tartrate monosuccinate to tartrate disuccinate ranges from about 95:5 to 40:60.

Claim 6

A composition according to claim 3 wherein the composition contains up to about 70% by weight of an additional component selected from the group consisting of water, malate salts, maleate salts, tartrate salts, fumarate salts, calcium salts, and combinations of said optional components.

Claim 7

A composition according to claim 5 wherein the composition contains no more than about 10 mole percent of calcium based upon total moles of the tartrate monosuccinate and tartrate disuccinate present in said composition.

Claim 8

A composition according to claim 6 wherein the weight ratio of tartrate monosuccinate to tartrate disuccinate ranges from about 95:5 to 40:60.

Claim 9

A tartrate monosuccinic acid, or a salt thereof, of the structure: ##STR15## wherein X is H or a salt-forming cation.

Claim 10

A tartrate monosuccinic acid, or a salt thereof, of the structure: ##STR15## wherein X is H or a salt-forming cation.

Claim 11

Tartrate disuccinic acid, or a salt thereof, of the structure: ##STR16## wherein X is H or a salt-forming cation.

Claim 12

Tartrate disuccinic acid, or a salt thereof, of the structure: ##STR16## wherein X is H or a salt-forming cation.

Claim 13

A process for preparing a combination of ether carboxylates useful as a detergent builder, which method comprises (a) forming an aqueous reaction mixture comprising from about 20% to 60% by weight of both calcium and monovalent cation salts of maleic acid and tartaric acid, said mixture corresponding to the over-neutralized mixture which is formed by combining: (i) maleic and tartaric acids in a maleic to tartaric molar ratio of from about 0.5:1 to about 8:1; (ii) a source of calcium cations in an amount such that the molar ratio of calcium to tartaric acid ranges from about 0.1:1 to 2.0:1 with the ratio of moles of calcium to total moles of maleic and tartaric acid being less than 1; and (iii) a neutralizing agent comprising an hydroxide of a monovalent cation in an amount such that the ratio of moles of monovalent cation to moles of maleic acid plus moles of tartaric acid minus moles of calcium ranges from about 2.1:1 to 3.8:1 and (b) maintaining said aqueous reaction mixture at a temperature of from about 20° C. to 120° C. for a time period sufficient to form a reaction product mixture of (i) tartrate monosuccinate of the fomula: ##STR17## wherein X is a salt-forming cation; and (ii) tartrate disuccinate of the formula: ##STR18## wherein X is a salt-forming cation; and (c) reducing the calcium content of said reaction product mixture to the extent that the molar ratio of calcium to the tartrate succinate reaction products is less than about 1:10.

Claim 14

A process for preparing a combination of ether carboxylates useful as a detergent builder, which method comprises (a) forming an aqueous reaction mixture comprising from about 20% to 60% by weight of both calcium and monovalent cation salts of maleic acid and tartaric acid, said mixture corresponding to the over-neutralized mixture which is formed by combining: (i) maleic and tartaric acids in a maleic to tartaric molar ratio of from about 0.5:1 to about 8:1; (ii) a source of calcium cations in an amount such that the molar ratio of calcium to tartaric acid ranges from about 0.1:1 to 2.0:1 with the ratio of moles of calcium to total moles of maleic and tartaric acid being less than 1; and (iii) a neutralizing agent comprising an hydroxide of a monovalent cation in an amount such that the ratio of moles of monovalent cation to moles of maleic acid plus moles of tartaric acid minus moles of calcium ranges from about 2.1:1 to 3.8:1 and (b) maintaining said aqueous reaction mixture at a temperature of from about 20° C. to 120° C. for a time period sufficient to form a reaction product mixture of (i) tartrate monosuccinate of the fomula: ##STR17## wherein X is a salt-forming cation; and (ii) tartrate disuccinate of the formula: ##STR18## wherein X is a salt-forming cation; and (c) reducing the calcium content of said reaction product mixture to the extent that the molar ratio of calcium to the tartrate succinate reaction products is less than about 1:10.

Claim 15

A process according to claim 10 wherein the reaction mixture comprises from about 40% to 55% by weight of said salts of maleic and tartaric acids.

Claim 16

A process according to claim 11 wherein (a) the maleic acid salt is selected from sodium and potassium maleate; (b) the tartaric acid salt is selected from sodium and potassium tartrate; and (c) the calcium cations are provided by calcium hydroxide; and (d) the monovalent cation-containing neutralizing agent is selected from sodium hydroxide, potassium hydroxide and ammonium hydroxide.

Claim 17

A process according to claim 12 wherein the maleic acid salt and tartaric acid salt reactants are formed in the reaction mixture in situ.

Claim 18

A process according to claim 12 wherein (a) the molar ratio of maleic acid to tartaric acid used in forming the reaction mixture ranges from about 0.9:1 to 1.2:1 and (b) the molar ratio of calcium cations to tartaric acid used in forming the reaction mixture ranges from about 0.8:1 to 1.5:1.

Claim 19

A process according to claim 12 wherein the molar ratio of calcium to tartrate succinate reaction products is reduced to less than about 1:20 by addition to the reaction mixture of a precipitating agent selected from alkali metal carbonate, alkali metal bicarbonate and mixtures thereof.

Claim 20

A process according to claim 12 wherein the aqueous reaction mixture is maintained at a temperature of from about 50° C. to 80° C. for a period of from about 0.5 to 10 hours.

Claim 21

A detergent composition comprising from about 0.5% to 98% by weight of a surfactant and from about 2% to 99.5% by weight of a builder component selected from the group consisting of (a) tartrate monosuccinic acid, or salt thereof, of the structure ##STR19## wherein X is H or a salt-forming cation; (b) tartrate disuccinic acid, or salt thereof, of the structure: ##STR20## wherein X is H or a salt-forming cation, or (c) a combination of said tartrate monosuccinic acid or salt and said tartrate disuccinic acid or salt, in a weight ratio of tartrate monosuccinic acid or salt, to tartrate disuccinic acid or salt, of from about 97:3 to 20:80.

Claim 22

A detergent composition comprising from about 0.5% to 98% by weight of a surfactant and from about 2% to 99.5% by weight of a builder component selected from the group consisting of (a) tartrate monosuccinic acid, or salt thereof, of the structure ##STR19## wherein X is H or a salt-forming cation; (b) tartrate disuccinic acid, or salt thereof, of the structure: ##STR20## wherein X is H or a salt-forming cation, or (c) a combination of said tartrate monosuccinic acid or salt and said tartrate disuccinic acid or salt, in a weight ratio of tartrate monosuccinic acid or salt, to tartrate disuccinic acid or salt, of from about 97:3 to 20:80.

Claim 23

A detergent composition according to claim 17 which contains from about 5% to 95% by weight of an additional component selected from the group consisting of additional detergent builders, chelating agents, enzymes, fabric whiteners and brighteners, sudsing control agents, solvents, hydrotropes, bleaching agents, bleach precursors, buffering agents, soil removal/anti-redeposition agents, soil release agents, fabric softening agents, perfumes, solvents, opacifiers and combinations of said additional components.

Claim 24

A laundry additive composition comprising (A) from about 2% to 99.5% by weight of a builder component selected from the group consisting of (i) tartrate monosuccinic acid, or salt thereof, of the structure ##STR21## wherein X is H or a salt-forming cation; (ii) tartrate disuccinic acid, or salt thereof, of the structure: ##STR22## wherein X is H or a salt-forming cation, or (iii) a combination of said tartrate monosuccinic acid or salt and said tartrate disuccinic acid or salt, in a weight ratio of tartrate monosuccinic acid or salt, to tartrate disuccinic acid or salt, of from about 97:3 to 20:80; and (B) from about 0.5% to 98% by weight of a laundry adjuvant selected from the group consisting of surfactants, additional detergent builders, chelating agents, enzymes, fabric whiteners and brighteners, sudsing control agents, solvents, hydrotropes, bleaching agents, bleach precursors, buffering agents, soil removal/anti-redeposition agents, soil release agents, fabric softening agents, perfumes, colorants, opacifiers and combinations of said laundry adjuvants.

Claim 25

A laundry additive composition comprising (A) from about 2% to 99.5% by weight of a builder component selected from the group consisting of (i) tartrate monosuccinic acid, or salt thereof, of the structure ##STR21## wherein X is H or a salt-forming cation; (ii) tartrate disuccinic acid, or salt thereof, of the structure: ##STR22## wherein X is H or a salt-forming cation, or (iii) a combination of said tartrate monosuccinic acid or salt and said tartrate disuccinic acid or salt, in a weight ratio of tartrate monosuccinic acid or salt, to tartrate disuccinic acid or salt, of from about 97:3 to 20:80; and (B) from about 0.5% to 98% by weight of a laundry adjuvant selected from the group consisting of surfactants, additional detergent builders, chelating agents, enzymes, fabric whiteners and brighteners, sudsing control agents, solvents, hydrotropes, bleaching agents, bleach precursors, buffering agents, soil removal/anti-redeposition agents, soil release agents, fabric softening agents, perfumes, colorants, opacifiers and combinations of said laundry adjuvants.

Claim 26

A laundry additive composition according to claim 19 wherein (A) the builder component comprises a combination of sodium tartrate monosuccinate and sodium tartrate disuccinate; and (B) the laundry adjuvant is selected from surfactants, bleaching agents, bleach precursors, enzymes and combinations of said laundry adjuvants.